1991 Chrysler LeBaron Recalls, Problems & Maintenance

The 1991 Chrysler LeBaron has no open NHTSA recalls. Owners report 6 recurring issue clusters, led by “Power window motor failures.” Chrysler's Oil Change Indicator tracks engine load and duty cycle, then messages when oil life is used up — capped at 10,000 miles or 12 months, whichever comes first. The 3.6L Pentastar V6 (300, Pacifica, Town & Country, Voyager) is long-interval by design: spark plugs at 100,000 miles and no timing belt. Minivans in family duty count as 'severe service' more often than owners think — frequent short trips shorten the oil indicator's countdown, and that's the system working correctly.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 1991 Chrysler LeBaron.

Reported to NHTSA

Power window motor failures

VISIBILITY

7 NHTSA complaints · 1996-08 → 2001-02

“RECEIVED A RECALL FOR MALFUNCTION OF MOTOR FOR REAR WINDOW. HAD HOLES DRILLED SO WATER CAN ESCAPE BUT MOTOR FAILED ANYWAY”
— Owner report, NHTSA ODI #732437
“BPTH OF THE POWER BACK QUARTER WINDOWS STOPPED WORKING AT THE SAME TIME”
— Owner report, NHTSA ODI #719365
“2 MONTHS FROM THE DATE THAT I PURCHASED MY VEHICLE, THE REAR DRIVER'S SIDE POWER SIDELIGHT WINDOW MTR. MALFUNCTIONED AND THEN BROKE”
— Owner report, NHTSA ODI #714694

Read all complaints on NHTSA →

Seat back and seat bolt breakage

SEATS

4 NHTSA complaints · 1995-03 → 1996-04

“TRAVELING ON THE HIGHWAY BOLT BROKE IN DRIVERS SEATBACK, CAUSING HIM TO FALL REARWARD”
— Owner report, NHTSA ODI #983270
“DRIVER'S SEAT BOLT SHEARED OFF, CAUSING SEAT TO FALL BACKWARDS INTO REAR OF VEHICLE”
— Owner report, NHTSA ODI #485322
“SEAT BACK REST FRAME BROKE; SEAT FELL BACK INTO RECLINING POSITION WHILE OCCUPIED; VEHICLE WAS NOT IN MOTION”
— Owner report, NHTSA ODI #960828

Read all complaints on NHTSA →

Transmission shifting and loss of gear engagement

POWER TRAIN

13 NHTSA complaints · 1995-08 → 2008-05

“WHILE DRIVING 55 MPH, THE GEAR SHIFTED INTO NEUTRAL THEN INTO SECOND GEAR WITHOUT WARNING. THE CONTACT STATED THAT SHE WAS UNABLE TO REMOVE THE GEAR SHIFT FROM SECOND GEAR UNLESS SHE TURNED THE VEHICLE OFF”
— Owner report, NHTSA ODI #10228050
“WHILE DRIVING AT HIGHWAY SPEEDS VEHICLE WILL DOWNSHIFT AND SHIFT INTO NEUTRAL WITHOUT WARNING, CAUSE UNKNOWN”
— Owner report, NHTSA ODI #836411
“WE ARE NOW DOING THE SECOND REBUILD OF THIS TRANSMISSION. THE FIRST SHUT DOWN THE CAR IN THE MIDDLE OF A FREEWAY”
— Owner report, NHTSA ODI #702007

Read all complaints on NHTSA →

Driver air bag deploying unexpectedly

AIR BAGS

4 NHTSA complaints · 1995-08 → 2000-10

“WHILE TRAVELING ABOUT 70MPH THE DRIVER'S SIDE AIR BAG DEPLOYED WITHOUT WARNING. THIS CAUSED THE DRIVER TO LOSE VISIBILITY”
— Owner report, NHTSA ODI #830096
“WHILE DRIVING VEHICLE AT 30MPH THE DRIVER'S SIDE AIRBAG DEPLOYED UNEXPECTEDLY”
— Owner report, NHTSA ODI #833874
“WHILE DRIVING OVER SOME RAILROAD TRACKS AIR BAG UNEXPECTEDLY DEPLOYED”
— Owner report, NHTSA ODI #873363

Read all complaints on NHTSA →

Air bag not deploying in a collision

AIR BAGS

5 NHTSA complaints · 1995-05 → 1999-07

“NO DEPLOYMENT OF DRIVER'S AIR BAG DURING ACCIDENT, RESULTING IN INJURY”
— Owner report, NHTSA ODI #486230
“THE CONSUMER HIT A DEER AND THE AIR BAG DIDN'T DEPLOY”
— Owner report, NHTSA ODI #974294
“NO DEPLOYMENT OF AIRBAG IN ACCIDENT”
— Owner report, NHTSA ODI #490568

Read all complaints on NHTSA →

Fuel pump, fuel line and tank leaks

FUEL SYSTEM, GASOLINE

7 NHTSA complaints · 1997-05 → 2003-07

“CONSUMER STATES THAT HE WAS SMELLING GASOLINE INSIDE OF VEHICLE, GOT OUT AND TRIED TO LOCATE FROM WHERE THE SMELL WAS COMING FROM”
— Owner report, NHTSA ODI #10029995
“DUE TO DEFECTIVE FUEL PUMP WIRES IN FUEL PUMP AND OUTSIDE OF PUMP BURNED. THIS MAY HAVE CAUSED A FIRE”
— Owner report, NHTSA ODI #874338

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Oil Change Indicator)

Every 10,000 mi

Change oil when the indicator message appears — never beyond 10,000 miles or 12 months. Pentastar 3.6L uses 0W-20; PT Cruiser's 2.4L uses 5W-30. Short-trip city driving will trigger the indicator well before 10,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 8,000 mi

Rotate every 8,000 miles or at every oil change. Front-heavy minivans (Pacifica, Voyager) chew front tires quickly without rotation.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect pads, rotors, and parking brake at every oil change. Loaded minivans and the heavy 300 wear rear pads faster than expected — check both axles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Timing Belt (2.4L PT Cruiser)

Every 100,000 mi

PT Cruiser's 2.4L is a timing-belt engine: replace around 100,000 miles (check your manual's exact interval for the year). Do the water pump and tensioner in the same job — the labor overlaps almost entirely.

Estimated cost — typical U.S. ranges

Dealer

~$935–$1175

Shop

~$655–$825

DIY

Pro only

On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Automatic Transmission Fluid

Every 60,000 mi

Minivans (62TE six-speed): ATF+4 service every 60,000 miles under family duty. 300 with the ZF/TorqueFlite 8-speed: Chrysler lists no normal-service interval, but specialists recommend fluid service around 60,000-100,000 miles. ATF+4 or the specified 8-speed fluid only.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 100,000 mi

Pentastar 3.6L: iridium plugs at 100,000 miles. PT Cruiser 2.4L: roughly every 30,000 miles with conventional plugs — check the manual for your year.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 30,000 mi

Replace every 30,000 miles. On the Pentastar it's a quick top-of-engine job; inspect sooner in dusty climates.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Serpentine Belt

Every 60,000 mi

Inspect from 60,000 miles and replace on evidence of cracking or glazing. A failed belt on the Pentastar takes the water pump drive with it — don't run it to destruction.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 20,000 mi

Replace every 20,000 miles — behind the glovebox on Pacifica, Voyager, and 300. Family-hauler duty (pets, gravel school lots) argues for yearly.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Coolant Replacement (OAT)

Every 100,000 mi

Stellantis OAT coolant: first replacement at 10 years or 150,000 miles per the schedule; many shops suggest refreshing by 100,000 miles. Use OAT-compatible coolant only — mixing types gels the system.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery Test & Service

Every 25,000 mi

Test annually once the battery passes 3 years old. Pacifica's stop-start system uses a pricier AGM or dual-battery setup — weak batteries throw confusing electrical faults first.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 1991 Chrysler LeBaron reflects Chrysler's published service intervals and the Oil Change Indicator System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.