The 1991 Plymouth Grand Voyager carries 8 open NHTSA recalls — most recently covering hinge and attachments and anchorage. Owners report 6 recurring issue clusters, led by “Middle-row seat belt anchorage releasing.” Plymouth ended in 2001, and everything with the badge is a Chrysler or Dodge underneath. The Voyager is a Caravan, the Neon is a Dodge Neon, the Laser is an Eagle Talon and a Mitsubishi Eclipse. Parts are shared and easy to find. Two things decide whether one of these lasts. First, the four-speed automatic in the minivans and Neons requires Chrysler ATF+4 fluid specifically. Generic Dexron will make it shudder and then fail, and this is the most common way these transmissions die. Second, several engines here use a rubber timing belt, including the 3.0 liter Mitsubishi V6 in the minivans, the 2.0 in the Neon, and the turbocharged four in the Laser. On the Laser's engine a snapped belt bends valves. If you cannot document the last belt, treat it as due.
STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS
Campaign #99V213000 · Feb 9, 1999
Issue: VEHICLE DESCRIPTION: MINI VANS. THE BOLTS USED TO ATTACH THE STRUT TO THE BODY AND THE REAR LIFTGATE CAN ACCUMULATE FATIGUE DAMAGE IF THREE FACTORS COMBINE. IF THE BOLT IS LOOSE, THE GAS STRUT IS OVER-PRESSURIZED, AND THE FREQUENCY OF OPENING AND CLOSING CYCLES IS HIGHER THAN FOR THE AVERAGE CUSTOMER, THE BOLT CAN FAIL.
Risk: PERSONAL INJURY COULD OCCUR IF THE BOLTS BREAK ALLOWING THE LIFTGATE TO FALL SUDDENLY.
Fix: DEALERS WILL INSPECT FOR LOOSE FASTENERS, IF THE FASTENERS ARE LOOSE, THE STRUT (AND INTEGRAL BOLTS) WILL BE REPLACED. IF THE BOLT SHOWS EVIDENCE OF TORQUE, THE BOLT WILL BE REMOVED, LARGER WASHERS WILL REPLACE THE EXISTING WASHER AND THE BOLT WILL BE REINSTALLED AND HAND TIGHTENED TO THE TARGET TORQUED.
SEAT BELTS:FRONT:ANCHORAGE
Campaign #97V149000 · Sep 9, 1997
Issue: VEHICLE DESCRIPTION: PASSENGER MINI-VANS. THE CENTER REAR SEAT, RIGHT OUTBOARD SIDE, SAFETY BELT ANCHOR HOOK CAN BECOME UNATTACHED FROM THE BODY ANCHOR POSITION.
Risk: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Fix: DEALERS WILL REPLACE THE ANCHOR HOOK RETAINING CLIP WITH A REVISED PROFILE CLIP AND A COVER PLATE.
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
Campaign #97V148000 · Sep 9, 1997
Issue: VEHICLE DESCRIPTION: PASSENGER MINI-VANS. COVERS ON THE SOLID STALK MOUNTED SEAT BELT BUCKLES CAN BECOME DISLODGED CAUSING THE RELEASE BUTTON TO STICK INSIDE THE COVER. THE BUCKLE WOULD THEN BE ONLY PARTIALLY LATCHED.
Risk: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Fix: DEALERS WILL INSTALL A COVER RETAINING CLIP TO THE STALK MOUNTED BUCKLE COVER TO PREVENT DISLOCATION OF THE BUCKLE COVER.
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Campaign #96V099000 · Jun 13, 1996
Issue: THE ABS HYDRAULIC CONTROL UNIT CAN EXPERIENCE EXCESSIVE BRAKE ACTUATOR PISTON SEAL WEAR CAUSING PUMP-MOTOR DETERIORATION.
Risk: IF THIS CONDITION OCCURS, THE ABS FUNCTION COULD BE LOST AND REDUCED POWER ASSIST WOULD BE EXPERIENCED DURING VEHICLE BRAKING INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Fix: DEALERS WILL TEST THE VEHICLE'S ANTI-LOCK BRAKE SYSTEM AND REPAIR THE VEHICLES IF NECESSARY. ALSO THE WARRANTY ON ALL ABS COMPONENTS WILL BE EXTENDED TO 10 YEARS OR 100,000 MILES (EXCEPT FOR THE BRAKE ACTUATOR PISTON ASSEMBLY AND THE PUMP-MOTOR ASSEMBLY WHICH WILL HAVE A LIFETIME COVERAGE). OWNERS WILL ALSO BE REIMBURSED FOR PREVIOUS ABS COMPONENT REPAIR COSTS.
VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES
Campaign #99V189000 · Jul 16, 1999
Issue: VEHICLE DESCRIPTION: MINIVANS. THE LEFT HAND WINDSHIELD WIPER PIVOT DRIVE ARM WAS NOT MECHANICALLY STAKED TO THE PIVOT SHAFT.
Risk: THIS COULD ALLOW THE DRIVE ARM TO DISENGAGE FROM THE SHAFT LEADING TO A LOSS OF WIPER FUNCTION. THE DRIVER'S VISIBILITY WOULD BE IMPAIRED, INCREASING THE RISK OF A CRASH.
Fix: DEALERS WILL REPLACE THE LEFT HAND SIDE WINDSHIELD WIPER PIVOT ASSEMBLY.
STEERING: STEERING WHEEL/HANDLE BAR
Campaign #96V229000 · Nov 18, 1996
Issue: THE STEERING WHEEL ARMATURE STAMPING CAN CRACK AND SEPARATE FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN.
Risk: IF THE STEERING WHEEL SEPARATES FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN, LOSS OF CONTROL CAN OCCUR INCREASING THE RISK OF AN ACCIDENT.
Fix: DEALERS WILL INSPECT THE STEERING WHEEL FOR ARMATURE CRACKS IN THE CENTER HUB ATTACHMENT AREA. ANY STEERING WHEELS SHOWING CRACKS WILL BE REPLACED. ALL OTHER VEHICLES WILL HAVE A REINFORCEMENT PLATE INSTALLED TO PREVENT STEERING WHEEL SEPARATION IN THE EVENT CRACKING OCCURS.
LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK
Campaign #95I001006 · Mar 27, 1995
Issue: VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITH REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE LATCH ASSEMBLY OF THE AFFECTED MINIVANS. IN A COLLISION, THE REAR LIFTGATE LATCH ASSEMBLY COULD OPEN.
Risk: IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
Fix: CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN MARCH 1996.
LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK
Campaign #95I001002 · Mar 27, 1995
Issue: VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITHOUT REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE LATCH ASSEMBLY OF THE AFFECTED MINIVANS. IN A COLLISION, THE REAR LIFTGATE LATCH ASSEMBLY COULD OPEN.
Risk: IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
Fix: CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN OCTOBER 1995.
What drivers and federal regulators have officially reported about the 1991 Plymouth Grand Voyager.
REAR LIFTGATE SUPPORT
Action #RQ99004 · opened Apr 19, 1999 · linked recall 97V079000
ON MAY 7, 1997, CHRYSLER FILED A DEFECT INFORMATION REPORT TO RECALL 436,000 1992 DODGE CARAVAN/GRAND CARAVAN, PLYMOUTH VOYAGER/GRAND VOYAGER AND CHRYSLER TOWN AND COUNTRY VEHICLES TO REPAIR THE LIFTGATE SUPPORTS; SAFETY RECALL 97V-079.ODI HAD INVESTIGATION THE REAR LIFTGATE SUPP…
SEAT BELTS
29 NHTSA complaints · 1996-09 → 1997-06
“EA-97-005, SAFETY BELT ANCHORAGE FAILURE. THE SAFETY BELT ANCHORAGE RELEASES FREQUENTLY WHEN BELT IS IN USE”
“WHEN APPLYING THE BRAKES, THE CENTER SEAT/RIGHT SIDE SEAT BELT ANCHORAGE RELEASED WHEN BELT WAS IN USE”
“THE SEAT BELT HOOK ON THE RIGHT SIDE IN THE MIDDLE OF THE VEHICLE DISENGAGES FROM THE METAL FLOOR ANCHOR”
POWER TRAIN
16 NHTSA complaints · 1997-03 → 2002-03
“WHILE DRIVING DOWN THE FREEWAY WE HEARD A NOISE AND THE TRANSMISSION WENT INTO NEUTRAL”
“FROM COMPLETE STOP TRANSMISSION STARTED TO UPSHIFT AND WENT INTO LOW AND LOCKED IN LOW GEAR. MECHANIC ADVISED OF PROBLEM WITH BROKEN SNAP RING IN TRANSMISSION”
“TRANSMISSION WILL NOT GO INTO GEAR. THE DEALER HAS REPLACED TRANSMISSION THREE TIMES”
STRUCTURE
5 NHTSA complaints · 1996-09 → 2002-03
“THE SLIDING DOOR COMES OFF TRACK AND HANGS OFF THE VAN. HAS HAPPENED 3 TIMES”
“DOOR FAILURE, THE SLIDING DOOR FELL OFF WHEN CLOSING THE DOOR”
SERVICE BRAKES, HYDRAULIC
38 NHTSA complaints · 1996-10 → 2018-03
“WHILE DRIVING BETWEEN 10-40 MPH UNDER NORMAL CONDITIONS, THE ANTILOCK BRAKES LOCKED UP”
“WHILE TRAVELING CONSUMER NOTICE ABS INDICATION LIGHT ON. WHEN DEPRESSING BRAKE PEDAL IT GOES TO THE FLOORBOARD, RESULTING IN EXTENDED STOPPING DISTANCE”
“RECALL 96V099/ ABS: ANTI-SKID BRAKES. DEALER HAS REPAIRED VEHICLE FOUR TIMES, AND THE PROBLEM HAS REOCCURRED”
FUEL SYSTEM, GASOLINE
11 NHTSA complaints · 1999-05 → 2011-10
“WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING FUEL SMELL WAS COMING THOUGH THE VENTS. INDEPENDENT MECHANIC FOUND THAT FUEL RAIL WAS LEAKING GASOLINE”
“FUEL LEAKING FROM FUEL RAIL AND INJECTORS ONTO TOP OF ENGINE”
“THE FUEL RAIL LOCATED ON THE FUEL INJECTION SYSTEM WAS LEAKING GAS ONTO THE ENGINE MANIFOLD, RESULTING IN A FIRE”
STRUCTURE
14 NHTSA complaints · 1996-10 → 2002-10
“99 V 213 000/LIFTGATE SUPPORT BRACKET: TAILGATE WOULD NOT REMAIN OPEN. GAS STRUT BROKE FROM THE BODY”
“THE HYDRAULIC SHOCK FAILED, CAUSING THE TAILGATE DOOR TO CRASH DOWN WITH TREMENDOUS FORCE”
“THE BOLTS THAT CONNECT THE LIFTGATE SUPPORT TO THE BODY OF THE CAR BROKE WHILE DRIVING”
Note: NHTSA also opened 4 defect investigation(s) on this vehicle that closed without action.
Issues on other model years
Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 1, 2026.
We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.
Critical for safety and preventing major damage
Chrysler specified 3,000 miles under the severe schedule, which is where an engine of this age belongs. Change at least once a year even if the car barely moves. Nothing in this lineup has an oil life monitor, so the interval is on you.
Estimated cost — typical U.S. ranges
Dealer
~$120–$160
Shop
~$85–$115
DIY
~$25–$55
Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.
Use Chrysler ATF+4 and nothing else. The 41TE transaxle, still often called the Ultradrive, is sensitive to fluid friction characteristics in a way most automatics are not. Drain and fill every 30,000 miles. If a shop offers to top it off with universal fluid, decline.
Estimated cost — typical U.S. ranges
Dealer
~$330–$500
Shop
~$235–$355
DIY
~$60–$180
Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.
Applies to the 3.0 V6 in the Voyager and Acclaim, the 2.0 in the Neon, and the turbo four in the Laser and Colt. Replace every 90,000 miles or 7 years, whichever comes first, and change the water pump and tensioner at the same time. The Laser's 4G63 is an interference engine, so a failed belt is engine damage rather than a tow. The 3.3 and 3.8 V6 use a chain instead and are not on this schedule.
Estimated cost — typical U.S. ranges
Dealer
~$935–$1175
Shop
~$655–$825
DIY
Pro only
On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.
Rotate every 7,500 miles. Check the DOT date code on the sidewall. On a car this old, tires almost always age out before the tread runs out.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Often free at the shop where you bought the tires — worth asking before paying.
Inspect pads, rotors, hoses, and hard lines at every service. Rear drums on the Neon, Sundance, and Acclaim seize on cars that sit, and rusted steel lines are a real concern anywhere road salt is used.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.
Replace every 2 years. On a twenty-five-year-old car this is what keeps the master cylinder and the ABS unit from becoming the repair bill.
Estimated cost — typical U.S. ranges
Dealer
~$180–$200
Shop
~$125–$140
DIY
~$10–$25
DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.
Keeps your vehicle running smoothly and efficiently
Copper plugs run 30,000 miles, platinum closer to 100,000. Replace the plug wires at the same time on anything with a distributorless coil pack. After this many years the wires break down before the plugs do.
Estimated cost — typical U.S. ranges
Dealer
~$285–$390
Shop
~$200–$275
DIY
~$25–$100
Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.
Replace every 30,000 miles. Simple on every model in the lineup.
Estimated cost — typical U.S. ranges
Dealer
~$60–$95
Shop
~$45–$70
DIY
~$15–$40
5-minute job on most cars; the airbox lid usually has clips, no tools needed.
This is the accessory belt, not the timing belt. Replace the belt and tensioner together once either is cracked, glazed, or noisy.
Estimated cost — typical U.S. ranges
Dealer
~$195–$235
Shop
~$135–$165
DIY
~$20–$50
DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.
Extends the life of your vehicle and improves comfort
Every 3 to 5 years. Most of this era uses conventional green coolant rather than a long-life formula, so do not stretch it on the assumption that modern intervals apply. The 2.0 Neon engine has a known head gasket history, and clean coolant with a correct pressure cap is the cheapest defense.
Estimated cost — typical U.S. ranges
Dealer
~$285–$330
Shop
~$200–$235
DIY
~$25–$60
Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.
Test the battery and alternator once a year. Corroded ground straps are common at this age and produce electrical faults that look far worse than they are.
Estimated cost — typical U.S. ranges
Dealer
~$225–$390
Shop
~$160–$280
DIY
~$130–$250
Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.
Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.
How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.
This maintenance schedule for the 1991 Plymouth Grand Voyager reflects Plymouth's published service intervals. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.