1994 Buick Roadmaster Recalls, Problems & Maintenance

The 1994 Buick Roadmaster has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Gasoline leakage near fuel tank and fuel lines.” Buick uses the GM Oil Life System: an algorithm tracks engine revolutions and temperature, then lights the change-oil message — typically every 7,500 miles in mixed driving, capped at 12 months, using dexos-approved oil. Current Encore GX and Envista run 1.2/1.3L turbo three-cylinders where oil quality matters more than volume drivers expect (the sump is small and turbo-heated). Front-drive models pair to a CVT with a published fluid interval — it is not a lifetime part.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 1994 Buick Roadmaster.

Reported to NHTSA

Gasoline leakage near fuel tank and fuel lines

FUEL SYSTEM, GASOLINE

3 NHTSA complaints · 2000-06 → 2019-06

“SMELLED GASOLINE. NOTICED LEAKAGE WITHIN INCHES OF THE LEFT EXHAUST PIPE”
— Owner report, NHTSA ODI #863256
“HE NOTICED A SMALL AMOUNT OF GASOLINE NEAR THE FUEL TANK”
— Owner report, NHTSA ODI #10252710
“WHEN I CAME OUT I NOTICED FUEL ON THE GROUND ON THE LEFT SIDE AROUND THE FUEL TANK”
— Owner report, NHTSA ODI #11217408

Read all complaints on NHTSA →

Tire tread separation

TIRES

4 NHTSA complaints · 1995-06 → 2004-01

“WHILE DRIVING AT 65MPH RIGHT REAR TIRE TREAD SEPARATED WHILE DRIVING”
— Owner report, NHTSA ODI #10031388
“CONSUMER WAS DRIVING THE TREAD ON THE TIRE FELL OFF HAVE MORE PROBLEM WILL EXPLAIN”
— Owner report, NHTSA ODI #967244
“THESE TIRES ARE SHOWING SIGNS OF UNUSUAL WEAR AND TEAR. THE TIRES ARE STARTING TO SEPARATE”
— Owner report, NHTSA ODI #521957

Read all complaints on NHTSA →

ABS brake performance and rear brake lockup

SERVICE BRAKES, HYDRAULIC

13 NHTSA complaints · 1995-01 → 2000-03

“WHILE DRIVING CONSUMER TRIED TO USE ABS BRAKES, AND VEHICLE WOULD NOT STOP”
— Owner report, NHTSA ODI #859553
“ABS, BRAKE FAILURE , ON WET SURFACE EXTENDED STOPPING DISTANCE”
— Owner report, NHTSA ODI #972758

Read all complaints on NHTSA →

Sudden acceleration and throttle sticking

VEHICLE SPEED CONTROL

10 NHTSA complaints · 1994-12 → 1999-10

“WHEN ATTEMPTING TO PASS A VEHICLE, THE THROTTLE STICKS, CAUSING THE VEHICLE TO ACCELERATE”
— Owner report, NHTSA ODI #807217
“INTERMITTENT SUDDEN ACCELERATION, ALSO IT IS MORE PRONOUNCED WITH CRUISE CONTROL ON”
— Owner report, NHTSA ODI #486761
“VEHICLE EXPERIENCED SUDDEN ACCELERATION RESULTING IN COLLISION WITH TWO EMPTY VEHICLES, CAUSING INJURY TO CONSUMERS”
— Owner report, NHTSA ODI #549370

Read all complaints on NHTSA →

Melted battery cable or connector with loss of power

ELECTRICAL SYSTEM

7 NHTSA complaints · 1999-06 → 2001-07

“THE POSITIVE CABLE FROM THE BATTERY HAS COMPLETELY MELTED, CAUSING THE VEHICLE TO LOSE ALL POWER”
— Owner report, NHTSA ODI #854134
“THE ENGINE FAILED WHILE DRIVING DUE TO A MELTED CABLE FROM THE BATTERY TO A COMPUTER THAT CONTROLED THE ENGINE”
— Owner report, NHTSA ODI #552756
“CONSUMER STATES UNDERSIZED CONNECTOR STUD FAILED CAUSING VEHICLE TO LOSE ALL POWER WHILE DRIVING, DEALER INSPECTED VEHICLE AND FOUND STUD WAS MELTED”
— Owner report, NHTSA ODI #562036

Read all complaints on NHTSA →

Air bags not deploying in a crash

AIR BAGS

9 NHTSA complaints · 1995-04 → 1996-06

“WHILE TRAVELING 30-36 MPH VEHICLE STRUCK A DEER HEAD-ON, NEITHER DUAL AIR BAG DEPLOYED”
— Owner report, NHTSA ODI #985353

Read all complaints on NHTSA →

Horn inoperative or working intermittently

ELECTRICAL SYSTEM

4 NHTSA complaints · 1998-09 → 2000-10

“THE HORN FUSE BLEW OUT, CAUSING THE HORN TO BE INOPERATIVE”
— Owner report, NHTSA ODI #827635
“HORN WON'T HONK UNLESS STEERING WHEEL IS STRAIGHT AHEAD-ALWAYS-REPLACED BY DEALER ONCE, WITH NO IMPROVEMENT”
— Owner report, NHTSA ODI #735369
“HORN WORKS PART-TIME. DEALER SAYS "LINKED TO AIR BAG-$603 TO FIX."”
— Owner report, NHTSA ODI #716640

Read all complaints on NHTSA →

Front suspension ball joint separation

SUSPENSION

2 NHTSA complaints · 2000-06 → 2004-09

“THE PASSENGER SIDE BALL JOINT BROKE AS WE WERE SLOWING TO MAKE A TURN, THEREBY ESCAPING PERSONAL INJURY”
— Owner report, NHTSA ODI #724303
“THE LOWER BALL JOINT FAILED DUE TO THE NUT BACKING OFF”
— Owner report, NHTSA ODI #10088045

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Oil Life System)

Every 7,500 mi

Change when the Oil Life System calls it — typically around 7,500 miles, never beyond 12 months. dexos1 0W-20 on modern engines. Small-displacement turbos (Encore GX, Envista): don't stretch the indicator.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 7,500 mi

Rotate every 7,500 miles with the oil change — GM pairs the two in its schedule.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect pads, rotors, and lines at every service. Older Centurys: check rear drum adjustment and parking-brake cables, which seize with age.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

CVT Fluid (Encore GX / Envista FWD)

Every 45,000 mi

FWD Encore GX and Envista use a CVT: GM schedules fluid replacement around 45,000 miles under severe service — which includes most city commuting. AWD Encore GX uses a 9-speed automatic instead (see transmission fluid).

Estimated cost — typical U.S. ranges

Dealer

~$360–$500

Shop

~$255–$355

DIY

~$80–$180

CVT fluid is manufacturer-specific and pricey — do NOT substitute conventional ATF.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Automatic Transmission Fluid

Every 45,000 mi

Conventional automatics (Century's 4T65-E, Regal's Aisin, AWD Encore GX's 9-speed): GM lists 45,000 miles severe / longer normal. Older Buicks respond well to a simple drain-and-fill — avoid pressure flushes on high-mile units.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 60,000 mi

Small-turbo three-cylinders (Encore GX, Envista): roughly every 60,000 miles — check the manual. Older 3.1/3.8 V6s: iridium plugs last to 100,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 45,000 mi

GM schedules replacement around 45,000 miles; inspect at every oil change in dusty regions.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Serpentine Belt

Every 60,000 mi

Inspect from 60,000 miles; replace on cracking or glazing rather than mileage alone.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 22,500 mi

Replace roughly every 22,500 miles per GM's schedule — behind the glovebox on modern Buicks.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Coolant Replacement (Dex-Cool)

Every 150,000 mi

Dex-Cool is rated 5 years / 150,000 miles. On older 3.1/3.8 V6s, intake-gasket seepage was the classic failure — check coolant level and condition at every oil change on a Century.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery Test & Service

Every 25,000 mi

Test annually after year 3. Stop-start-equipped Encore GX/Envista use AGM batteries — replace like-for-like, not with a cheaper flooded battery.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

71 crashes 1990–2024

How the 71 occupant deaths break down

47

driver deaths

24

passenger deaths

71

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 1994 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

17

complaints mentioning a crash

4

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 1994 Buick Roadmaster reflects Buick's published service intervals and the GM Oil Life System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.