1994 Dodge Grand Caravan Recalls, Problems & Maintenance

The 1994 Dodge Grand Caravan has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Automatic transmission and transaxle failure.” Dodge uses Stellantis' Oil Change Indicator — it watches engine load and duty cycle and messages when to change oil, capped at 10,000 miles or 12 months. Know your engine: the 3.6L Pentastar V6 goes 100,000 miles on plugs, while HEMI V8s carry sixteen plugs (two per cylinder) on a roughly 30,000-mile interval — that's a real cost difference at the service counter. HEMI models with MDS cylinder deactivation are especially sensitive to overdue oil.

Save this car as:

No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 1994 Dodge Grand Caravan.

Reported to NHTSA

Automatic transmission and transaxle failure

POWER TRAIN

46 NHTSA complaints · 1997-02 → 2003-10

“WHILE DRIVING 60 MPH THE AUTOMATIC TRANSMISSION FAILED AND FORCED THE CONSUMER TO PULL OFF THE ROAD”
— Owner report, NHTSA ODI #10021629
“HAD CLASSIC SYMPTOMS FOR OVER A YEAR: STUCK 2ND GEAR, ACCELERATION SHUDDER, DELAYED ENGAGEMENT, FINALLY FAILED COMPLETELY WITH NO REVERSE GEAR”
— Owner report, NHTSA ODI #736610
“WHILE DRIVING TRANSMISSION WAS JERKING THE VEHICLE BETWEEN GEAR CHANGES. VEHICLE IS STUCK IN SECOND GEAR”
— Owner report, NHTSA ODI #851236

Read all complaints on NHTSA →

Rear liftgate strut, bolt and hinge failure

STRUCTURE

13 NHTSA complaints · 1998-07 → 2003-07

“WHILE TRYING TO OPEN HATCH GATE UP STRUT THAT HOLDS HATCH GATE SHEARED OFF FRAME, AND GATE CAME DOWN ON CONSUMER, CAUSING SOME MINOR DAMAGES ON SHOULDER, ARM AND BACK”
— Owner report, NHTSA ODI #8011708
“WHILE DRIVING WE EXPERENCED A LOUD EXPLOSIVE SOUND WHICH WAS THE FAILURE OF THE BOLT HOLDING THE RIGHT GATE LIFT STRUT ON THE GATE AND BLOWING THE STRUT OFF”
— Owner report, NHTSA ODI #710088
“MY WIFE WAS CLOSING THE REAR DOOR WHEN THE ANCHOR BOLT HOLDING THE LIFT CYLINDER BROKE OFF, CAUSING THE DOOR TO FALL”
— Owner report, NHTSA ODI #706839

Read all complaints on NHTSA →

Sliding door track, hinge and latch failure

STRUCTURE

13 NHTSA complaints · 1997-11 → 2005-01

“SLIDING DOOR, HAD COLLAPSED WITHOUT A PRIOR WARNING”
— Owner report, NHTSA ODI #8004783
“THE REAR HINGE WHICH SUPPORTS THE SLIDING PASSENGER SIDE DOOR FAILED AND CAME OUT OF IT'S TRACK, CONSUMER WAS UNABLE TO KEEP THE SIDE DOOR CLOSED”
— Owner report, NHTSA ODI #557425
“SLIDING DOOR FELL OFF WHILE OPENING. DEALER NOTIFIED, AND REPAIRS ARE BEING MADE AT CONSUMER'S COST”
— Owner report, NHTSA ODI #857267

Read all complaints on NHTSA →

Air conditioning evaporator and compressor failure

EQUIPMENT

7 NHTSA complaints · 1998-08 → 2000-05

“EVAPORATOR BROKE TWICE: AT 37K AND 62K MILES. BOTH TIMES THIS RESULTED IN ALL FREON BEING RELEASED INTO CABIN”
— Owner report, NHTSA ODI #720777
“THE AIR CONDITIONING SYSTEM IS A REAL PROBLEM. I HAVE HAD SEVEN FAILURES”
— Owner report, NHTSA ODI #722610
“THE EVAPORATER CORE WENT UP”
— Owner report, NHTSA ODI #700698

Read all complaints on NHTSA →

Brake pedal and antilock brake (ABS) failures

SERVICE BRAKES, HYDRAULIC

12 NHTSA complaints · 1997-02 → 2000-11

“THE BRAKE PEDAL GOES TO THE FLOOR WITHOUT WARNING. GRINDING NOISES IN THE BRAKES”
— Owner report, NHTSA ODI #711071
“WHEN APPLYING THE BRAKES PEDAL BECAME STIFF AND VEHICLE DID NOT STOP. ALSO, THE ABS WARNING LIGHT CAME ON”
— Owner report, NHTSA ODI #843862
“ABS PROBLEM; INTERMITTENTLY, WITHOUT WARNING, AT LOW SPEEDS, ON ANY ROAD SURFACE WHEN APPLYING THE BRAKES, THE PEDAL VIBRATES AND GOES SOMEWHAT TO THE FLOOR”
— Owner report, NHTSA ODI #816170

Read all complaints on NHTSA →

Fuel rail, injector and fuel tank leaks

FUEL SYSTEM, GASOLINE

8 NHTSA complaints · 1999-12 → 2007-03

“DEFECTIVE FUEL RAIL LEAKED, CAUSING A FUEL LEAKAGE WHICH MAY RESULT IN A FIRE”
— Owner report, NHTSA ODI #877854
“DRIVER STARTED TO SMELL GAS WHILE VEHICLE WAS IN MOTION. DRIVER NOTICED ABOUT A PINT OF GAS WAS LEAKING ON TOP OF ENGINE, RESULTING IN A FIRE HAZARD”
— Owner report, NHTSA ODI #855619
“FUEL INJECTOR IS LEAKING GAS ONTO EXHAUST MANIFOLD”
— Owner report, NHTSA ODI #8010275

Read all complaints on NHTSA →

Engine stalling and cutting out while driving

ENGINE AND ENGINE COOLING

9 NHTSA complaints · 1997-09 → 2005-07

“VEHICLE STALLS WHILE DRIVING, USUALLY WHEN WEATHER IS VERY WARM. NO INDICATION OF OVERHEATING”
— Owner report, NHTSA ODI #10128714
“WHILE DRIVING VEHICLE STALLS, CAUSING LOSS OF CONTROL DUE TO BRAKES AND STEERING FAILURE”
— Owner report, NHTSA ODI #522203
“THE VEHICLE STALLS SUDDENLY WHILE DRIVING, THE DEALER COULD NOT DETERMINE THE CAUSE”
— Owner report, NHTSA ODI #562726

Read all complaints on NHTSA →

Air bag warning light illuminated

AIR BAGS

6 NHTSA complaints · 1997-11 → 2004-10

“THE AIRBAG LIGHT STAYED ON WHICH STATES THAT AIRBAGS SYSTEM IS INOPERATIVE, AND WILL NOT PROTECT THE OCCUPANT IN AN ACCIDENT”
— Owner report, NHTSA ODI #827360
“AIR BAG WARNING LIGHT INTERMITTENTLY COMES ON, ESPECIALLY IN WET CONDITIONS OR AROUND SHARP TURNS”
— Owner report, NHTSA ODI #538548
“THE AIRBAG PANEL LIGHT IS ALWAYS ILLUMINATED”
— Owner report, NHTSA ODI #10095590

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Oil Change Indicator)

Every 10,000 mi

Change when the indicator says so — never beyond 10,000 miles or 12 months. Pentastar 3.6L: 0W-20. HEMI 5.7L: 5W-20 (0W-40 for 6.4L SRT). MDS-equipped HEMIs punish stretched oil intervals with lifter and cam wear.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 8,000 mi

Rotate every 8,000 miles. Charger/Challenger R/T and Scat Pack: staggered-width setups can't rotate front-to-rear — budget rear tires accordingly.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect pads and rotors at every oil change. Heavy Durangos used for towing and hard-driven Chargers both run through rear pads faster than the front-pad-first rule of thumb suggests.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Spark Plugs

Every 30,000 mi

HEMI 5.7L: sixteen plugs roughly every 30,000 miles — check your year's manual. Pentastar 3.6L (Charger/Challenger V6, Durango V6, Journey, Grand Caravan): 100,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Automatic Transmission Fluid

Every 60,000 mi

Grand Caravan/Journey (62TE): ATF+4 service every 60,000 miles in family duty. Charger/Challenger/Durango with the TorqueFlite 8-speed: no published normal interval, but specialists recommend service around 60,000-100,000 miles — sooner with towing.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Rear Differential Fluid

Every 60,000 mi

RWD Charger/Challenger and AWD Durango: replace rear diff fluid around 60,000 miles, sooner with towing or drag-strip duty. Limited-slip units need the friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Engine Air Filter

Every 30,000 mi

Replace every 30,000 miles. HEMIs pull serious airflow — a clogged filter costs measurable power before it throws a code.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Serpentine Belt

Every 60,000 mi

Inspect from 60,000 miles, replace on cracking or glazing. On the HEMI, a shredded belt can take the cooling drive with it mid-drive.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 20,000 mi

Replace every 20,000 miles where equipped (behind the glovebox on most models). Some earlier Journeys and Avengers shipped without one — check before buying a filter.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Coolant Replacement (OAT)

Every 100,000 mi

Stellantis OAT coolant is scheduled for 10 years / 150,000 miles; shops commonly refresh by 100,000. OAT-compatible coolant only — mixing chemistries gels the system.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery Test & Service

Every 25,000 mi

Test annually after year 3. Big-audio Chargers and tow-package Durangos lean on the battery hard; weak batteries surface as gremlins in the electronics before they fail to crank.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

413 crashes 1990–2024

How the 413 occupant deaths break down

221

driver deaths

187

passenger deaths

5

not recorded by seat

413

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 1993 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

9

complaints mentioning a crash

5

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 1994 Dodge Grand Caravan reflects Dodge's published service intervals and the Oil Change Indicator System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.