Cracked plastic intake manifold with coolant loss
ENGINE AND ENGINE COOLING
86 NHTSA complaints · 2000-07 → 2012-05
“MY INTAKE MANIFOLD CRACKED WHILE DRIVING TODAY 4/12/2006 RESULTING IN COOLANT SPRAYING AND REDUCING MY VISIBILITY ON A MOUNTAIN ROAD RESULTING IN A NEAR HEAD ON MISS TO ONCOMING TRAFFIC. AFTER FURTHER RESEARCH I FOUND OUT THAT THE MANIFOLD HAS A KNOW DEFECT”
“SUDDEN LOSS OF COOLANT DUE TO A FAILURE OF THE PLASTIC INTAKE MANIFOLD. RE-PLACEMENT PART HAS BEEN REDESIGNED WITH A METAL AREA WHERE FAILURE OCCURRED. THIS IS A COMMON PROBLEM WITH THIS MODEL. VEHICLE HAS 86,000 ORIGINAL MILES ON IT.*AK”
“HAD JUST TURNED OFF FREEWAY WHEN WARNING CHIME FOR OVERHEATED ENGINE SOUNDED. STOPPED CAR WITHIN ONE BLOCK & TURNED OFF MOTOR. TOWED TO MECHANIC. TURNS OUT TO BE THE INTAKE MANIFOLD CATASTROPHIC FAILURE, COMMON TO FORDS (MINE IS 1996 MERCURY GRAND MARQUIS,”