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1997 Ford F-350 Recalls, Problems & Maintenance

The 1997 Ford F-350 has no open NHTSA recalls. Owners report 6 recurring issue clusters, led by “Tire tread separation and blowout.” Ford uses the Intelligent Oil-Life Monitor (IOLM) to determine when oil changes are due based on actual driving load — not just mileage. Ford's published cap is 10,000 miles or 1 year, whichever comes first. The schedule below reflects Ford's Normal service intervals; F-Series trucks and Super Duty have additional towing-specific items.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 1997 Ford F-350.

Reported to NHTSA

Tire tread separation and blowout

TIRES

29 NHTSA complaints · 1998-05 → 2015-04

“WE WERE TRAVELLING 65 MPH ON THE 91 FREEWAY TOLL ROAD WHEN MY LEFT REAR TIRE TREAD COMPLETELY SEPARATED FROM THE CASING CAUSING MY VEHICLE TO SWERVE AND JUMP AND CAUSING SIGNIFICANT DAMAGE TO MY VEHICLE, INCLUDING DAMAGING THE FUEL FILL LINE. FORTUNATELY THERE WAS NO FUEL”
— Owner report, NHTSA ODI #10705988
“REAR DRIVER SIDE TREAD SEPARATED FROM TIRE AT 75MPH IN THE STATE OF NEBRASKA.22HRS. LATER IN THE STATE OF OHIO THE PASSENGER REAR SEPARATED. CONTACTED FIRESTONE AND THEY WILL NOT TAKE ANY RESPONSIBILITY FOR INCIDENT. *TR”
— Owner report, NHTSA ODI #10428162
“PE-00-020 ORIGINAL EQUIPMENT ON A 1997 FORD F350, TIRE SIZE P23585R16, DOT NUMBER VDOR1XK, EXPERIENCED TIRE BLEW OUT AT 12 THOUSANDS AND 18 THOUSANDS MILES. TWO INCIDENTS WITH BLEWOUTS. WHEN DRIVING AT 60-65 MPH RIGHT REAR TIRE TREAD BLEWOUT AT THE SIDEWALL. ALSO, WHEN DRIVING”
— Owner report, NHTSA ODI #872025

Read all complaints on NHTSA →

Automatic transmission and flywheel failure

POWER TRAIN

20 NHTSA complaints · 1997-01 → 2019-10

“WHILE DRIVING BETWEEN 55-60 MPH MOTOR VIBRATED, FOLLOWED BY A LOUD BANG. CONSUMER PULLED OFF THE ROAD, AND HAD VEHICLE TOWED TO THE DEALERSHIP. THE TWO PIECE FLYWHEEL CAME APART, WHICH CAUSED THE TRANSMISSION HOUSING TO CRACK WHERE THE TRANSFER CASE (4-WHEEL DRIVE WAS LOCATED”
— Owner report, NHTSA ODI #10103700
“I HAVE HAD THREE REPLACEMENT TRANSMISSIONS MODEL: (E-4OD). I NOW HAVE 48,000 ON MY TRUCK AND I NEED A FOURTH TRANSMISSION. THE PROBLEM CONSISTS OF POOR SHIFTING (HARD SHIFTS, UNTIMELY SHIFTING, SHIFTS INTO OD WHEN IT IS OFF, AND YOU MUST DEPRESS GAS PEDAL MODERATLEY TO PROCEED”
— Owner report, NHTSA ODI #713473
“I HAVE A TWO YEAR OLD F350 POWERTRUCK DIESEL AND THE TRANSMISSION HAS GONE OUT OF IT AT 49,000 MILES. IT IS JUST OUT OF WARRANTY. I BELIEVE THIS TO BE POOR QUALITY WORKMANSHIP/DESIGN WHEN I SPEND OVER $30,000 DOLLARS FOR A VEHICLE AND THE TRANSMISSION GOES OUT OF IT BEFORE”
— Owner report, NHTSA ODI #714813

Read all complaints on NHTSA →

Power steering hose and column failure

STEERING

12 NHTSA complaints · 1998-07 → 2006-08

“DT*: THE CONTACT STATED THE STEERING WHEEL BECAME VERY DIFFICULT TO TURN WHILE BACKING UP. THE VEHICLE WAS TOWED TO THE DEALERSHIP WHO DETERMINED THE POWER STEERING HOSE CAME LOOSE, WHICH CAUSED THE VEHICLE TO LEAK POWER STEERING FLUID AND LOSE ALL POWER STEERING. THE DEALERSHIP”
— Owner report, NHTSA ODI #10166855
“PREVIOUS COMPLAINT #ODI747045. I WANTED TO SEND YOU SOME MORE INFORMATION CONCERNING THIS PROBLEM AS I AM AWARE THAT FORD HAS HAD THIS PROBLEM WITH THEIR VEHICLES SINCE 96 WHEN FORD BOUGHT BACK MY VEHICLE AND REPLACED IT WITH ANOTHER VEHICLE WITH THE SAME PROBLEM. RECENTLY I RAN”
— Owner report, NHTSA ODI #747117
“THERE IS A BOLT THAT COMES LOOSE, CAUSING POWER STEERING TO GO COMPLETELY OUT. THIS HAS HAPPENED TWICE. DEALER REPLACED PART, AND PROBLEM HAS REOCCURRED. *AK”
— Owner report, NHTSA ODI #849126

Read all complaints on NHTSA →

Hydraulic brake line and rotor failure

SERVICE BRAKES, HYDRAULIC

32 NHTSA complaints · 1997-12 → 2010-03

“A STEEL BRAKE LINE ON MY TRUCK RUSTED AND RUPTURED CAUSING A COMPLETE BRAKE FAILURE. THIS IS THE SECOND OCCURRENCE OF THIS PROBLEM ON THIS VEHICLE. THE BRAKE LINE HAD RUSTED AND HAD A PARTIAL FAILURE, CAUSING A LEAK. THE RUSTED SECTION WAS REPLACED ABOUT 5 YEARS AGO. THE RECENT”
— Owner report, NHTSA ODI #10230411
“WHILE BRAKING, WITH NO WARNING, BRAKES FAILED. BRAKE LINE RUNNING FROM DIVERTER TO REAR AXLE RUSTED THROUGH BEHIND FRONT FUEL TANK AT PLASTIC BRACKET. THERE WAS NO PEDAL RESISTANCE AND NO BRAKING AT ALL. ALL FLUID WAS LOST. THE HOLE IN THE LINE IS ABOUT 0.250 INCH LONG AND ABOUT”
— Owner report, NHTSA ODI #10100259
“THE BRAKES ON THIS F350 TRUCK LOCK UP INTERMITTENTLY, FRONT AND REAR, AND HAS DONE THIS SINCE ABOUT 8,000 MILES. THE DEALER HAS MADE MANY, MANY UNSUCCESSFUL ATTEMPTS TO FIX THE PROBLEM. SINCE THE PROBLEM IS INTERMITTENT, WHEN THE FORD REP WAS CALLED AND CAME TO INVESTIGATE THE”
— Owner report, NHTSA ODI #714328

Read all complaints on NHTSA →

Engine stall from camshaft position sensor failure

ENGINE AND ENGINE COOLING

27 NHTSA complaints · 1998-04 → 2017-08

“TL* THE CONTACT OWNS A 1997 FORD F-350. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT RESTARTED THE VEHICLE AND IT STALLED A SECOND TIME. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AND DRIVE HOME. GLADIAN REPAIR SHOP OF PITTSBURG, VIRGINIA WAS MADE”
— Owner report, NHTSA ODI #11013699
“I HAVE HAD TWO CAMSHAFT POSITION SENSOR FAILURES ON MY 97' F350 7.3L DIESEL IN A MATTER OF ONE YEAR. THIS LEFT ME STRANDED ON BOTH OCCASIONS. I DISCOVERED ON SEVERAL FORD TRUCK DISCUSSION FORUMS THAT THIS IS ONE THE MOST COMMON FAILURES ON THESE TRUCKS THROUGH A VARIETY OF”
— Owner report, NHTSA ODI #10184751
“(1) VEHICLE RANDOMLY DYING WHILE DRIVING IN TRAFFIC (2) CAM POSTION SENSOR, ENGINE DIES , LOSS OF POWER STEERING, LOSS OF POWER BRAKES (BOTH A NESSESITY WITH A DIESEL PICK UP TO BE ABLE TO MAINTAIN CONTROL DUE TO THIER WEIGHT) (3) REPLACE THE CAM POSITION SENSOR AT APPOXIMATELY”
— Owner report, NHTSA ODI #10140059

Read all complaints on NHTSA →

Vehicle speed control module fire

VEHICLE SPEED CONTROL

8 NHTSA complaints · 1999-11 → 2007-10

“DT*: THE CONTACT STATED THE VEHICLE WAS PARKED FOR SEVERAL HOURS WHEN FIRE AND SMOKE WAS NOTICED COMING FROM UNDER THE HOOD NEAR THE WINDSHIELD. THE FIRE DEPARTMENT WAS CONTACT AND AFTER THE FIRE WAS PUT OUT, IT WAS DETERMINED THE VEHICLE SPEED CONTROL MODULE WAS RESPONSIBLE FOR”
— Owner report, NHTSA ODI #10171605
“WHY HAS FORD RECALLED ONLY LATER MODEL TRUCKS FOR THE CRIUSE CONTROL FIRE ISSUE. IT IS NOT A PROBLEM LIMITED TO THOSE YEARS. I EXPERIENCED THE EXACT SAME PROBLEM WITH MY 1997 F-350. *JB”
— Owner report, NHTSA ODI #10143155
“VEHICLE FIRE 1997 FORD F350, CAUSED BY FIRE STARTING IN BRAKE MASTER CYLINDER. *JB”
— Owner report, NHTSA ODI #10205530

Read all complaints on NHTSA →

Issues on other model years

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 7,500 mi

Replace synthetic-blend or full-synthetic Motorcraft oil per the IOLM, or every 7,500-10,000 miles. EcoBoost engines require full synthetic; Coyote 5.0L V8 specifies SAE 5W-30.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 10,000 mi

Rotate tires every 10,000 miles, or with every other oil change. F-150 4x4 owners should rotate every 5,000-7,500 miles to even out drivetrain bias wear.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect brake pads, rotors, and brake fluid level every 10,000 miles. Front pads on F-150 and Explorer typically last 40,000-60,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 45,000 mi

Ford specifies brake fluid replacement on an inspection basis, but moisture testing every 3 years is recommended. Replace if reading exceeds 3% water content.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace the engine air filter every 30,000 miles. EcoBoost turbocharged engines are sensitive to airflow restriction — don't extend.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 150,000 mi

Ford 6R80, 10R80, and 8F transmissions use Mercon LV fluid rated 150,000 miles under normal service. Severe service (towing, plowing) drops this to 60,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Transfer Case Fluid (4WD models)

Every 60,000 mi

On 4x4 models, replace transfer case fluid every 60,000 miles. Use Motorcraft XL-12 — do not substitute generic transfer case fluid.

Estimated cost — typical U.S. ranges

Dealer

~$105–$140

Shop

~$75–$100

DIY

~$15–$40

AWD/4WD vehicles only. Easy drain-and-fill on most platforms.

Rear Differential Fluid

Every 100,000 mi

F-Series and Expedition: replace rear axle fluid every 100,000 miles, or 50,000 miles if towing. Limited-slip rear ends require friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Spark Plugs

Every 100,000 mi

Iridium spark plugs on Coyote 5.0L, EcoBoost 2.7L/3.5L, and 2.3L are rated 100,000 miles. EcoBoost engines: never exceed the interval — gap erosion causes coil failure.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Coolant

Every 50,000 mi

Motorcraft Orange (Dex-Cool compatible) coolant: first change at 100,000 miles, then every 50,000. Older trucks with Yellow Motorcraft coolant: 50,000 miles throughout.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 20,000 mi

Replace the cabin air filter every 20,000 miles. On F-150, located behind the glove box; on Escape and Explorer, accessed from the passenger footwell.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

2,238 crashes 1990–2024

How the 2,238 occupant deaths break down

1,666

driver deaths

559

passenger deaths

13

not recorded by seat

2,238

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 1996 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

10

complaints mentioning a crash

12

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 1997 Ford F-350 reflects Ford's published service intervals and the Intelligent Oil-Life Monitor system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.

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