1999 Plymouth Voyager Recalls, Problems & Maintenance

The 1999 Plymouth Voyager carries 10 open NHTSA recalls — most recently covering glass, side/rear and equipment. Owners report 7 recurring issue clusters, led by “Front strut tower corrosion and cracking.” Plymouth ended in 2001, and everything with the badge is a Chrysler or Dodge underneath. The Voyager is a Caravan, the Neon is a Dodge Neon, the Laser is an Eagle Talon and a Mitsubishi Eclipse. Parts are shared and easy to find. Two things decide whether one of these lasts. First, the four-speed automatic in the minivans and Neons requires Chrysler ATF+4 fluid specifically. Generic Dexron will make it shudder and then fail, and this is the most common way these transmissions die. Second, several engines here use a rubber timing belt, including the 3.0 liter Mitsubishi V6 in the minivans, the 2.0 in the Neon, and the turbocharged four in the Laser. On the Laser's engine a snapped belt bends valves. If you cannot document the last belt, treat it as due.

Save this car as:

10 Open Recalls

Source: NHTSA

VISIBILITY:GLASS, SIDE/REAR

Campaign #07E104000 · Nov 12, 2007

Issue: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

Risk: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

Fix: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

EQUIPMENT

Campaign #10E034000 · Oct 8, 2010

Issue: CURT MFG IS RECALLING CERTAIN CLASS 3 RECEIVER HITCHES, P/N 13347, SOLD AS AFTERMARKET EQUIPMENT FOR USE ON 1997-2007 CHRYSLER TOWN AND COUNTRY VANS, 1996-2007 DODGE CARAVANS, AND 1996-2004 PLYMOUTH VOYAGER VANS. WHEN THE HITCH IS LOADED TO THE MAXIMUM RATING, THE HITCH MAY FRACTURE OR BREAK AT THE BEND LOCATION WHERE THE MAIN BODY OF THE HITCH MEETS THE HITCH MUFFLER STRAP.

Risk: IF THE AREA IN QUESTION FRACTURES OR BREAKS, THIS COULD CAUSE AN UNSTABLE DRIVING CONDITION, POSSIBLY RESULTING IN A CRASH.

Fix: CURT MFG WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE THE HITCH FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING AUGUST 2010. OWNERS MAY CONTACT CURT MFG AT 1-715-831-8713.

SEAT BELTS:REAR/OTHER

Campaign #02V076000 · Aug 3, 2002

Issue: ON CERTAIN MINIVANS, SOME TRIM MATERIAL CAN LOOSEN AND DROP INTO THE REAR OUTBOARD SEAT BELT ASSEMBLY, CAUSING THE SEAT BELT TO BECOME INOPERATIVE.

Risk: IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.

Fix: DEALERS WILL REPLACE THE TRIM WITH FOAM BLOCKERS AND INSPECT AND REPLACE ALL 3RD ROW SEAT BELT ASSEMBLIES. OWNER NOTIFICATION BEGAN JUNE 3, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

SERVICE BRAKES, HYDRAULIC

Campaign #06E022000 · Mar 13, 2006

Issue: CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.

Risk: LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.

Fix: AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

Campaign #00V268000 · Sep 13, 2000

Issue: VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.

Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

Fix: DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE PHASED OVER THE NEXT SEVERAL MONTHS. HOWEVER, IF A VEHICLE IS LEAKING FUEL FROM THE O-RINGS, THE VEHICLE SHOULD BE TAKEN INTO A DEALER TO HAVE THIS REPAIRED AS SOON AS POSSIBLE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Campaign #06E091000 · Feb 11, 2006

Issue: CERTAIN AIRTEX FUEL PUMP MODULES, P/NOS. E7089M, E7094M, E7113M, AND E7129M, MANUFACTURED BETWEEN JUNE 1 AND SEPTEMBER 24, 2006. THESE FUEL PUMP MODULES WERE SOLD AS AFTERMARKET FOR USE IN CERTAIN DAIMLERCHRYSLER VEHICLES LISTED ABOVE. SILICONE MATERIAL USED IN MANUFACTURE OF THE FLAPPER VALVE WAS OUT-OF-SPECIFICATION, LEADING TO EXCESS SWELL OF THE FLAPPER VALVE RESTRICTING THE FLOW OF FUEL TO THE FUEL PUMP MODULE.

Risk: FUEL RESTRICTION COULD RESULT IN LOSS OF POWER AND/OR ENGINE STALL, POSSIBLY RESULTING IN A VEHICLE CRASH.

Fix: AIRTEX WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE FUEL PUMP MODULES FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT AIRTEX TOLL-FREE AT 1-866-867-3759.

FUEL SYSTEM, GASOLINE

Campaign #03E053000 · Oct 24, 2003

Issue: CERTAIN AFTERMARKET REPLACEMENT FUEL FILTERS, MODELS WIX FILTER PART NUMBERS 33576, 33577, 33734; NAPA FILTER PART NUMBERS 3576, 3577, 3734; AND CARQUEST FILTER PART NUMBERS 86576, 86577, 86734 USED ON 1996-2000 DAIMLERCHRYSLER TOWN & COUNTRY, DODGE CARAVAN, AND PLYMOUTH VOYAGER VEHICLES, CAN CAUSE THE FUEL LINES TO LEAK.

Risk: A POSSIBLE FIRE CAN OCCUR IN THE PRESENCE OF AN IGNITION SOURCE.

Fix: WIX WILL NOTIFY ITS CUSTOMERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. NOTE: THIS DOES NOT INVOLVE ANY PRODUCTS MANUFACTURED BY THE DAIMLERCHRYSLER CORP. NOR ANY DAILMERCHRYSLER DEALERS. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT WIX AT 704-864-6711.

AIR BAGS

Campaign #04V480000 · Jun 10, 2004

Issue: ON CERTAIN MINIVANS, THE DRIVER'S AIR BAG MAY BECOME DISABLED DUE TO A FAILURE OF THE CLOCKSPRING, WHICH IS LOCATED IN THE HUB OF THE STEERING WHEEL.

Risk: THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.

Fix: DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL COVERED VEHICLES WITH 70,000 MILES OR LESS. FOR THOSE VEHICLES WITH MORE THAN 70,000 MILES, DAIMLERCHRYSLER WILL OFFER AN EXTENDED LIFETIME WARRANTY UNDER WHICH IT WILL REPLACE THE CLOCKSPRING AT NO CHARGE IF IT FAILS. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED ON THEIR VEHICLES. THE RECALL BEGAN ON OCTOBER 12, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

EQUIPMENT

Campaign #03E045000 · Sep 26, 2003

Issue: AFTERMARKET REPLACEMENT FUEL FILTERS MANUFACTURED BETWEEN SEPTEMBER 17, 2002, AND JANUARY 20, 2003, SOLD UNDER THE BRAND NAMES LISTED ABOVE. THE FILTER MAY EXPERIENCE MALFUNCTION OF THE QUICK CONNECTOR EITHER BLOCKING FUEL FLOW TO THE ENGINE OR CAUSING A FUEL LEAK. THIS DOES NOT INVOLVE ANY PRODUCTS MANUFACTURED BY THE DAIMLERCHRYSLER CORP. NOR ANY DAILMERCHRYSLER DEALERS.

Risk: IF THIS CONDITION OCCURRED WHILE THE VEHICLE IS IN MOTION, THE ENGINE COULD STALL. ALSO, IN THE PRESENCE OF AN IGNITION SOURCE, THE FUEL LEAK COULD RESULT IN A VEHICLE FIRE.

Fix: AFTERMARKET REPLACEMENT FUEL FILTERS FOR 1995-2000 SHORT WHEELBASE CHRYSLER TOWN & COUNTRY, PLYMOUTH VOYAGER AND DODGE CARAVAN MINIVANS PART NO. 18232 AND DATE CODE 0237, 0249, OR 0252. REPLACEMENT FUEL FILTERS FOR 1995-2000 LONG WHEELBASE CHRYSLER TOWN & COUNTRY, PLYMOUTH VOYAGER AND DODGE CARAVAN MINIVANS PART NO. 18230 AND DATE CODE 0237, 0249, 0251, OR 0304. REPLACEMENT FUEL FILTERS FOR 2001-2004 CHRYSLER TOWN & COUNTRY, PLYMOUTH VOYAGER AND DODGE CARAVAN MINIVANS PART NO. 28871 AND DATE CODE 0249. THESE PART NUMBERS AND DATE CODES APPEAR ON THE GOLD-TONE FILTER. DISTRIBUTORS AND RETAILERS WILL BE NOTIFIED TO ISOLATE AND RETURN AFFECTED INVENTORY. OWNERS WHO HAVE HAD THE FUEL FILTER SERVICED ON ONE OF THE APPLICABLE VEHICLES AFTER SEPTEMBER 17, 2002 SHOULD RETURN THEIR VEHICLE TO THE SERVICE FACILITY TO BE INSPECTED TO SEE IF THE FUEL FILTER THAT WAS INSTALLED IS ONE THAT IS INVOLVED IN THE RECALL. IF SO, THE OWNERS SHOULD HAVE THE FILTER REPLACED. TO RECEIVE A FULL REFUND PLUS THE COST OF POSTAGE, OWNERS SHOULD CUT THE CONNECTORS FROM THE HOSES, RINSE THE CONNECTORS AND RETURN THEM TOGETHER WITH PROOF OF THE AMOUNT PAID FOR THE REPLACEMENT PART AND LABOR, TO INTERCONTINENTAL AT INTERCONTINENTAL AUTO PARTS, INC., P.O. BOX 861, MAHWAH, NJ 07430, ATTN: FUEL FILTER RECALL. INTERCONTINENTAL WILL MAIL A FULL REFUND TO THE OWNER.

EXTERIOR LIGHTING:HEADLIGHTS

Campaign #99V116000 · Jun 5, 1999

Issue: VEHICLE DESCRIPTION: MINI VANS BUILT FOR FLEET SALES ONLY. THE HEADLAMP MODULE DOES NOT IDENTIFY THE PARK LAMP AS "DRL" AS REQUIREMENT OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Risk: THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 108.

Fix: ALL FLEET OWNERS/OPERATORS WILL BE MAILED NON-REMOVABLE DECALS WITH THE REQUIRED "DRL" LETTERS.

Recall data refreshed Jul 20, 2026.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 1999 Plymouth Voyager.

Reported to NHTSA

Front strut tower corrosion and cracking

SUSPENSION

15 NHTSA complaints · 2003-07 → 2013-09

“OBSERVED THAT THE DRIVER'S SIDE STRUT TOWER IS RUSTED THROUGH TWO LAYERS OF METAL AND PERFORATED OVER HALF THE WAY AROUND FRONT TOP OF THE STRUT TOWER”
— Owner report, NHTSA ODI #10208659
“FOUND BLISTERING STEEL ON LEFT STRUT TOWER. WAS CONCERNED BECAUSE STRUT TOP IS SUPPORTED BY THE TOWER”
— Owner report, NHTSA ODI #10161793
“DRIVERS SIDE STRUT TOWER HAS DEVELOPED THREE LARGE FATIGUE CRACKS ON TOP OF HOUSING ON FRONT END OF VEHICLE”
— Owner report, NHTSA ODI #10111904

Read all complaints on NHTSA →

Cylinder head gasket failure and oil leak

ENGINE AND ENGINE COOLING

12 NHTSA complaints · 2002-06 → 2005-01

“EXCESS ENGINE OIL LEAK, OIL FOUND IN COOLING SYSTEM DUE TO FAILED ENGINE HEAD GASKET TO 2.4 LITER DOHC EGINE WITH 78,000 MILES ON IT”
— Owner report, NHTSA ODI #10058753
“OIL LEAK COMING FROM HEAD GASKET AFTER ONLY 49,000 MILES”
— Owner report, NHTSA ODI #10000761
“VEHICLE HAD A MAJOR OIL LEAK DUE TO ENGINE HEAD GASKET FAILURE WHILE DRIVING”
— Owner report, NHTSA ODI #10041994

Read all complaints on NHTSA →

Seat belt buckle release and latching

SEAT BELTS

8 NHTSA complaints · 2002-03 → 2005-06

“THE GEN3 TYPE OF SEATBELT IN OUR PLYMOUTH VOYAGER MINIVAN CAME ACCIDENTALLY UNDONE WHEN IT WAS BUMPED BY ONE OF MY CHILDREN”
— Owner report, NHTSA ODI #10053035
“THEY POP OPEN TOO OFTEN. IT'S WORST FOR THE REAR SEATS WHERE WE HAVE AT LEAST ONE INCIDENT PER MONTH WHERE THE BUCKLES HAVE SOMEHOW RELEASED ON THEIR OWN”
— Owner report, NHTSA ODI #10016658
“MALFUNCTIONING LAP/SHOULDER BELT LATCHES DO NOT RELEASE PROPERLY”
— Owner report, NHTSA ODI #10010345

Read all complaints on NHTSA →

Brake line corrosion and brake line failure

SERVICE BRAKES, HYDRAULIC

3 NHTSA complaints · 2003-06 → 2009-10

“WHILE DRIVING 65 MPH, THE BRAKE LINE FAILED. THE DEALER STATED THAT THE ENTIRE BRAKE LINE WAS BADLY CORRODED”
— Owner report, NHTSA ODI #10215781
“PREMATURE CORROSION OF BRAKE LINES. TWO BRAKE LINES LEADING TO THE REAR BRAKES RUSTED AT JUNCTIONS BETWEEN THE HARD TUBING AND FLEXIBLE TUBING”
— Owner report, NHTSA ODI #10023409
“WHILE DRIVING APPROXIMATELY 60 MPH, HE ATTEMPTED TO ENGAGE THE BRAKE PEDAL AND NOTICED THAT THE BRAKE PEDAL WAS NON-RESPONSIVE”
— Owner report, NHTSA ODI #10286300

Read all complaints on NHTSA →

Clockspring failure with air bag light, horn and cruise loss

AIR BAGS

51 NHTSA complaints · 2002-11 → 2009-12

“ON OUR 19'99 PLYMOUTH VOYAGER, THE AIRBAG LIGHT STARTED COMING ON INTERMITTENTLY WHEN TURNING THE STEERING WHEEL TO THE LEFT. AFTER A FEW DAYS, THE LIGHT STAYED ON WHILE THE VAN WAS RUNNING AND WE NOTICED THAT THE HORN AND CRUISE CONTROL ALSO WERE NO LONGER OPERATING”
— Owner report, NHTSA ODI #10056703
“WHILE MAKING A HARD RIGHT TURN CONSUMER NOTICED THAT AIR BAG INDICATOR LIGHT ILLUMINATED. THEN, STAYED ON FOR TWO DAYS”
— Owner report, NHTSA ODI #10061118
“THE DEALERSHIP THAT THE CONSUMER SPOKE WITH SAID THAT THEY WOULD NOT REPAIR THE RECALL FOR FREE BECAUSE THE VEHICLE WAS OVER 70,000 MILES”
— Owner report, NHTSA ODI #10131687

Read all complaints on NHTSA →

Serpentine belt detaching with loss of power steering

ENGINE AND ENGINE COOLING

11 NHTSA complaints · 2002-04 → 2012-12

“EVERY TIME IT'S REALLY WET OUT RAINING OR SNOW MY SERPENTINE BELT COMES OFF, THIS IS BECOMING A HUGE PROBLEM CAUSE NO ONE KNOWS HOW TO FIX THIS, WELL WHEN BELT COMES OFF YOU CANT STEER IT'S VERY HARD TO TURN WHEEL”
— Owner report, NHTSA ODI #10219858
“THE CONTACT STATED THAT WHILE DRIVING THROUGH WET CONDITIONS THE SERPENTINE BELT WOULD DETACH FROM THE VEHICLE”
— Owner report, NHTSA ODI #10187196
“FEB 2003, VEHICLE IS APPROX. 4 YEARS OLD, SERPENTINE BELT CAME OFF PULLEY, RESULTING IN LOSS OF POWER STEERING”
— Owner report, NHTSA ODI #10008074

Read all complaints on NHTSA →

Transaxle case rupture and differential pin failure

POWER TRAIN

8 NHTSA complaints · 2002-05 → 2005-06

“THE DIFFERENTIAL PIN CAME OUT OF THE CARRIER ASSEMBLY AND BROKE TRANSAXLE CASE IN THREE PLACES”
— Owner report, NHTSA ODI #769027
“MY TRANSMISSION HAD A HUGE BANG AND COMPLETELY SHUT DOWN. THE MECHANIC SAID THAT THE PIN BLEW FROM THE INSIDE OUT”
— Owner report, NHTSA ODI #10020788
“CONSUMER STATED THE TRANSMISSIONS DIFFERENTIAL BLEW CAUSING IT TO COME RIGHT THROUGH THE SIDE OF THE TRANSAXLE CASE”
— Owner report, NHTSA ODI #565773

Read all complaints on NHTSA →

Note: NHTSA also opened 6 defect investigation(s) on this vehicle that closed without action.

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 1, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 3,000 mi

Chrysler specified 3,000 miles under the severe schedule, which is where an engine of this age belongs. Change at least once a year even if the car barely moves. Nothing in this lineup has an oil life monitor, so the interval is on you.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Automatic Transmission Fluid (ATF+4)

Every 30,000 mi

Use Chrysler ATF+4 and nothing else. The 41TE transaxle, still often called the Ultradrive, is sensitive to fluid friction characteristics in a way most automatics are not. Drain and fill every 30,000 miles. If a shop offers to top it off with universal fluid, decline.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Timing Belt

Every 90,000 mi

Applies to the 3.0 V6 in the Voyager and Acclaim, the 2.0 in the Neon, and the turbo four in the Laser and Colt. Replace every 90,000 miles or 7 years, whichever comes first, and change the water pump and tensioner at the same time. The Laser's 4G63 is an interference engine, so a failed belt is engine damage rather than a tow. The 3.3 and 3.8 V6 use a chain instead and are not on this schedule.

Estimated cost — typical U.S. ranges

Dealer

~$935–$1175

Shop

~$655–$825

DIY

Pro only

On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.

Tire Rotation

Every 7,500 mi

Rotate every 7,500 miles. Check the DOT date code on the sidewall. On a car this old, tires almost always age out before the tread runs out.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect pads, rotors, hoses, and hard lines at every service. Rear drums on the Neon, Sundance, and Acclaim seize on cars that sit, and rusted steel lines are a real concern anywhere road salt is used.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 24,000 mi

Replace every 2 years. On a twenty-five-year-old car this is what keeps the master cylinder and the ABS unit from becoming the repair bill.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Spark Plugs

Every 30,000 mi

Copper plugs run 30,000 miles, platinum closer to 100,000. Replace the plug wires at the same time on anything with a distributorless coil pack. After this many years the wires break down before the plugs do.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 30,000 mi

Replace every 30,000 miles. Simple on every model in the lineup.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Serpentine Belt & Tensioner

Every 60,000 mi

This is the accessory belt, not the timing belt. Replace the belt and tensioner together once either is cracked, glazed, or noisy.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Coolant Replacement

Every 60,000 mi

Every 3 to 5 years. Most of this era uses conventional green coolant rather than a long-life formula, so do not stretch it on the assumption that modern intervals apply. The 2.0 Neon engine has a known head gasket history, and clean coolant with a correct pressure cap is the cheapest defense.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery & Charging System Test

Every 25,000 mi

Test the battery and alternator once a year. Corroded ground straps are common at this age and produce electrical faults that look far worse than they are.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

224 crashes 1990–2024

How the 224 occupant deaths break down

132

driver deaths

89

passenger deaths

3

not recorded by seat

224

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 1998 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

23

complaints mentioning a crash

16

complaints mentioning a fire

Reviewed known issues for this vehicle·Open recalls for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 1999 Plymouth Voyager reflects Plymouth's published service intervals. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.