2000 Ford F-250 Recalls, Problems & Maintenance

The 2000 Ford F-250 has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Spark plug ejection from cylinder head.” Ford uses the Intelligent Oil-Life Monitor (IOLM) to determine when oil changes are due based on actual driving load — not just mileage. Ford's published cap is 10,000 miles or 1 year, whichever comes first. The schedule below reflects Ford's Normal service intervals; F-Series trucks and Super Duty have additional towing-specific items.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2000 Ford F-250.

Reported to NHTSA

Spark plug ejection from cylinder head

ENGINE AND ENGINE COOLING

40 NHTSA complaints · 2006-04 → 2017-08

“THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE SPARK PLUG THREAD IN THE ENGINE HEAD FAILED AND CAUSED THE SPARK PLUG TO SEPARATE FROM THE ENGINE”
— Owner report, NHTSA ODI #10955245
“I WAS TRAVELING ON I-90 IN ERIE,PA AND A SPARK PLUG BLEW OUT OF THE MOTOR”
— Owner report, NHTSA ODI #10418439
“IN MY 2000 FORD F-250 SUPER DUTY 6.8L V-10 THE SPARK PLUG BLEW OUT OF THE HEAD CAUSING A VERY DANGEROUS SITUATION”
— Owner report, NHTSA ODI #10372002

Read all complaints on NHTSA →

Fuel tank strap and bracket failure

FUEL/PROPULSION SYSTEM

5 NHTSA complaints · 2012-06 → 2019-06

“THE STRAPS ON THE FUEL TANK BROKE WHILE I WAS DRIVING”
— Owner report, NHTSA ODI #10629699
“BRACKETS HOLDING FUEL TANKS HAVE CORRODED ALLOWING THE FUEL TANK TO DROP”
— Owner report, NHTSA ODI #11131134
“THE REAR STRAP SECURING THE GAS TANK FAILED”
— Owner report, NHTSA ODI #11222077

Read all complaints on NHTSA →

Corroded brake line failure

SERVICE BRAKES, HYDRAULIC

6 NHTSA complaints · 2006-12 → 2012-05

“THE REAR BRAKE LINE FAILED DUE TO CORROSION”
— Owner report, NHTSA ODI #10424789
“BRAKE PEDAL WENT TO FLOOR,FOUND BRAKE LINE TO REAR WHEELS RUSTED THROUGH”
— Owner report, NHTSA ODI #10459750
“BRAKE STEEL LINE THAT RUNS DOWN THE LEFT FRAME RAIL HAD BURST NEAR FUEL TANK”
— Owner report, NHTSA ODI #10414903

Read all complaints on NHTSA →

Tire tread separation and blowout

TIRES

25 NHTSA complaints · 2006-05 → 2022-05

“WHILE DRIVING 60 MPH, THE TREAD SEPARATED FROM THE REAR TIRE”
— Owner report, NHTSA ODI #10994196
“TIRE SEPARATED LIKE A RETREAD AND CAUSE OVER $3500 DAMAGE TO THE BED OF THE PICKUP ON THE DRIVER'S SIDE”
— Owner report, NHTSA ODI #10433899
“THE CONTACT STATED WHILE DRIVING 65 MPH, THE TREAD ON THE LEFT REAR TIRE SEPARATED”
— Owner report, NHTSA ODI #10166409

Read all complaints on NHTSA →

Front hub bearing, ball joint and front-end shake

SUSPENSION

9 NHTSA complaints · 2006-11 → 2019-11

“WHEN DRIVING AND HITTING A BUMP ESPECIALLY IN A TURN, THE FRONT WHEELS SHUTTER VIOLENTLY”
— Owner report, NHTSA ODI #11278561
“I MANAGED TO STEER IT TO THE SIDE OF THE ROAD WHERE I DISCOVERED THE LEFT FRONT HUB ASSEMBLY/ WHEEL BEARING HAD FAILED AND THE TIRE AND WHEEL WERE FALLING OFF THE VEHICLE”
— Owner report, NHTSA ODI #10173468
“THE BALL JOINTS IN MY VEHICLE ARE WORN OUT & I NEED TO HAVE ALL 4 BALL JOINTS (BOTH UPPERS & LOWERS) REPLACED ON MY 2000 FORD F250 SUPER DUTY PICKUP TRUCK BECAUSE THERE IS NO WAY TO GREASE THE JOINT-NO GREASE FITTING!!!!”
— Owner report, NHTSA ODI #10178934

Read all complaints on NHTSA →

Seat belt buckle and retractor malfunction

SEAT BELTS

3 NHTSA complaints · 2008-09 → 2013-03

“THE CONTACT STATED THAT THE FRONT DRIVER'S SEAT BELT WOULD EXPERIENCE DIFFICULTY LATCHING INTO THE BUCKLE”
— Owner report, NHTSA ODI #10439064
“SEAT BELT ON DRIVER SIDE WILL NOT LATCH EVERY TIME”
— Owner report, NHTSA ODI #10242069
“THE BELT WOULD GET CAUGHT IN THE DOOR WHEN IT WAS CLOSED”
— Owner report, NHTSA ODI #10504269

Read all complaints on NHTSA →

Camshaft position sensor failure with engine stall

ENGINE AND ENGINE COOLING

35 NHTSA complaints · 2006-03 → 2009-12

“CAMSHAFT POSITION SENSOR FAILURE AT HIGHWAY SPEED RESULTING IN ENGINE SHUTDOWN/ NO POWER STEERING OR POWER BRAKES/ WAS ABLE TO PULL OFF THE SIDE OF THE ROAD WITH ONLY MINOR TRAFFIC SLOW DOWN”
— Owner report, NHTSA ODI #10200619
“2000 FORD F-250 7.3 PSD ENGINE DIED WHILE DRIVING, LOST POWER STEERING AND BRAKING TOOK EXTRA EFFORT”
— Owner report, NHTSA ODI #10188153
“CAM POSITION SENSOR FAILED ON A 2000 FORD F250 W/7.3L POWERSTROKE DIESEL ENGINE”
— Owner report, NHTSA ODI #10205983

Read all complaints on NHTSA →

Speed control deactivation switch underhood fire

VEHICLE SPEED CONTROL

15 NHTSA complaints · 2006-07 → 2017-02

“I OWN A 2000 FORD F-250 DIESEL IT HAS NOT BEEN RECALLED BUT IT CAUGHT ON FIRE AT THE CRUISE CONTROL CANCEL SWITCH LIKE THE OTHERS, FORD NEEDS TO RECALL DIESELS ALSO”
— Owner report, NHTSA ODI #10164643
“UPON FURTHER INSPECTION THE FIRE WAS CENTERED ON THE BRAKE PRESSURE SWITCH, AT THE ELECTRICAL CONNECTION”
— Owner report, NHTSA ODI #10189966
“THE FIRE ORIGINATED IN THE SENSOR OF THE MASTER CYLINDER”
— Owner report, NHTSA ODI #10220044

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 7,500 mi

Replace synthetic-blend or full-synthetic Motorcraft oil per the IOLM, or every 7,500-10,000 miles. EcoBoost engines require full synthetic; Coyote 5.0L V8 specifies SAE 5W-30.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 10,000 mi

Rotate tires every 10,000 miles, or with every other oil change. F-150 4x4 owners should rotate every 5,000-7,500 miles to even out drivetrain bias wear.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect brake pads, rotors, and brake fluid level every 10,000 miles. Front pads on F-150 and Explorer typically last 40,000-60,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 45,000 mi

Ford specifies brake fluid replacement on an inspection basis, but moisture testing every 3 years is recommended. Replace if reading exceeds 3% water content.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace the engine air filter every 30,000 miles. EcoBoost turbocharged engines are sensitive to airflow restriction — don't extend.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 150,000 mi

Ford 6R80, 10R80, and 8F transmissions use Mercon LV fluid rated 150,000 miles under normal service. Severe service (towing, plowing) drops this to 60,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Transfer Case Fluid (4WD models)

Every 60,000 mi

On 4x4 models, replace transfer case fluid every 60,000 miles. Use Motorcraft XL-12 — do not substitute generic transfer case fluid.

Estimated cost — typical U.S. ranges

Dealer

~$105–$140

Shop

~$75–$100

DIY

~$15–$40

AWD/4WD vehicles only. Easy drain-and-fill on most platforms.

Rear Differential Fluid

Every 100,000 mi

F-Series and Expedition: replace rear axle fluid every 100,000 miles, or 50,000 miles if towing. Limited-slip rear ends require friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Spark Plugs

Every 100,000 mi

Iridium spark plugs on Coyote 5.0L, EcoBoost 2.7L/3.5L, and 2.3L are rated 100,000 miles. EcoBoost engines: never exceed the interval — gap erosion causes coil failure.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Coolant

Every 50,000 mi

Motorcraft Orange (Dex-Cool compatible) coolant: first change at 100,000 miles, then every 50,000. Older trucks with Yellow Motorcraft coolant: 50,000 miles throughout.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 20,000 mi

Replace the cabin air filter every 20,000 miles. On F-150, located behind the glove box; on Escape and Explorer, accessed from the passenger footwell.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

1,757 crashes 1990–2024

How the 1,757 occupant deaths break down

1,341

driver deaths

414

passenger deaths

2

not recorded by seat

1,757

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 1999 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

48

complaints mentioning a crash

39

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2000 Ford F-250 reflects Ford's published service intervals and the Intelligent Oil-Life Monitor system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.