2002 Audi A6 Recalls, Problems & Maintenance

The 2002 Audi A6 has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Fuel tank and rollover valve fuel leak.” Audi follows the VW Group Longlife service rhythm: oil and minor service every 10,000 miles or 12 months, whichever comes first, using oil that meets VW 502 00 / 504 00 (or 508 00 for newer 0W-20 engines) — generic synthetic does not qualify. S tronic dual-clutch gearboxes need fluid service every 40,000 miles despite 'lifetime fill' claims. Fully electric models (e-tron, e-tron GT) skip oil service entirely but keep brake-fluid, cabin-filter, and coolant-circuit intervals.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2002 Audi A6.

Reported to NHTSA

Fuel tank and rollover valve fuel leak

FUEL SYSTEM, GASOLINE

9 NHTSA complaints · 2006-08 → 2020-01

“FUEL VAPORS AND LEAKING FUEL APPEARS WHEN THE FUEL TANK IS FILLED BEYOND 3/4 TANK”
— Owner report, NHTSA ODI #10531869
“WHEN THE GAS TANK IS FILLED UP MORE THAN 3/4 FULL THE GAS TANK ON THE DRIVERS SIDE LEAKS ALL OVER THE PLACE”
— Owner report, NHTSA ODI #10291555
“THE RECALL NUMBER FOR THIS ISSUE IS 08V157000: FUEL TANK ROLLOVER VALVE MODIFICATION”
— Owner report, NHTSA ODI #10296031

Read all complaints on NHTSA →

Ignition coil failure and engine misfire

ELECTRICAL SYSTEM

11 NHTSA complaints · 2002-12 → 2012-10

“THE IGNITION COILS HAVE FAILED ON THREE SEPARATE OCCASIONS, WHICH IS NOT ONLY INCONVENIENT BUT DANGEROUS AS THE CAR LOSES POWER WITHOUT WARNING”
— Owner report, NHTSA ODI #10006649
“THIS WAS THE SECOND TIME A COIL FAILED ON MY CAR; THE FIRST TIME WAS LAST SPRING”
— Owner report, NHTSA ODI #770550
“THE FAILURE LED TO DAMAGE TO THE CATALYTIC CONVERTER WHICH NEEDED TO BE REPLACED ALONG WITH THE COIL”
— Owner report, NHTSA ODI #10383128

Read all complaints on NHTSA →

Interior water intrusion and transmission module damage

STRUCTURE, UNKNOWN OR OTHER

5 NHTSA complaints · 2005-10 → 2009-06

“THE TRANSMISSION MODULE WHICH IS LOCATED DIRECTLY UNDER THE PASSENGERS FEET HAD TO BE REPLACED TWICE, BECAUSE OF THE FLOODING PROBLEM”
— Owner report, NHTSA ODI #10274514
“WATER FROM AIR CONITIONING SYSTEM LEAKED INTO PASSENGER COMPARTMENT AND FLOODED AND DISABLED TRANSMISSION CONTROL MODULE”
— Owner report, NHTSA ODI #10204708
“MECHANIC STATES THAT TCU UNIT WAS UNDER WATER”
— Owner report, NHTSA ODI #10221267

Read all complaints on NHTSA →

Delayed throttle response and acceleration hesitation

VEHICLE SPEED CONTROL

6 NHTSA complaints · 2002-09 → 2004-06

“WHEN THE ACCELERATOR IS DEPRESSED THERE IS A MOMENT WHERE NOTHING HAPPENS THEN, A SECOND LATER THE CAR ACCELERATES VERY RAPIDLY”
— Owner report, NHTSA ODI #768903
“THE CAR'S THROTTLE APPEARS TO HAVE NO EFFECT FOR 2+ SECONDS, EVEN WHEN PRESSED ALL THE WAY TO THE FLOOR”
— Owner report, NHTSA ODI #10075187
“AUTO TRANSMISSION LAGS UP TO 1 SECOND IN RESPONDING WHEN ACCELERATOR PEDAL IS DEPRESSED”
— Owner report, NHTSA ODI #769658

Read all complaints on NHTSA →

Brake rotor and pad wear with warranty denial

SERVICE BRAKES, HYDRAULIC

4 NHTSA complaints · 2005-05 → 2005-11

“DURING SCHEDULED WARRANTY SERVICE, REAR BRAKE ROTORS WERE FOUND TO BE WARPED BEYOND MANUFACTURER'S ALLOWABLE LIMITS”
— Owner report, NHTSA ODI #10142968
“OWNED THIS CAR FOR NEARLY 3 YEARS AND HAVE HAD TO REPLACE PADS/ROTORS 5-6X”
— Owner report, NHTSA ODI #10133310
“FIRST AND FOREMOST, THIS PARTICULAR AUDI HAS NO REAR BRAKE PAD WEAR SENSOR”
— Owner report, NHTSA ODI #10121335

Read all complaints on NHTSA →

Tire sidewall failure and premature tread wear

TIRES

5 NHTSA complaints · 2002-05 → 2005-05

“WE HAVE HAD 2 SEPARATE SIDE WALL FAILURES ON THE FRONT TIRES”
— Owner report, NHTSA ODI #768857
“I HAVE NOW EXPERIENCED A 3RD SIDE WALL BUBBLE AND FAILURE”
— Owner report, NHTSA ODI #10000641
“AT ABOUT 11000 MI I NOTICED SOME FEATHERING OF ALL 4 TIRES”
— Owner report, NHTSA ODI #762087

Read all complaints on NHTSA →

Wiper clearing performance and windshield distortion

VISIBILITY

5 NHTSA complaints · 2002-05 → 2010-02

“BLADE DOES NOT REMOVE SNOW AND THUS FREEZES AND BECOMES A LAYER OF ICE”
— Owner report, NHTSA ODI #10062365
“WHILE DRIVING IN INCLEMENT WEATHER WINDSHIELD WIPERS WILL NOT CLEAR OFF THE SNOW ON THE FRONT WINDSHIELD”
— Owner report, NHTSA ODI #10057777
“FRONT WINDSHIELD IS BENT OR DISTORTED”
— Owner report, NHTSA ODI #8010463

Read all complaints on NHTSA →

Engine shutoff and power loss while driving

ENGINE AND ENGINE COOLING

4 NHTSA complaints · 2002-06 → 2007-11

“WHILE DRIVING 25 MPH, THE ENGINE SHUT OFF WITHOUT WARNING”
— Owner report, NHTSA ODI #10209928
“VEHICLE WILL SLOW DOWN WITHOUT AND SHUT DOWN WITHOUT PRIOR WARNING”
— Owner report, NHTSA ODI #8013699
“WHEN MAKING RIGHT OR LEFT TURNS VEHICLE WILL SHUTOFF OR WILL START TO LOOSE POWER”
— Owner report, NHTSA ODI #8011867

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Longlife Service)

Every 10,000 mi

Replace oil and filter every 10,000 miles or 12 months with VW 502 00 / 504 00 / 508 00 spec oil. S and RS models driven hard: many owners shorten to 5,000-7,500 miles. Wrong-spec oil is the leading cause of TFSI timing-chain tensioner and PCV problems.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 10,000 mi

Rotate every 10,000 miles with the oil service. quattro models: keep all four tires within 4/32" of each other — mismatched wear stresses the center differential.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect pads, rotors, and wear sensors every 10,000 miles. Audi uses electronic pad-wear sensors on most models — replace the sensor with the pads.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 24,000 mi

Replace DOT 4 brake fluid every 2 years regardless of mileage — Audi's published schedule is time-based because the fluid absorbs moisture.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

S tronic Dual-Clutch Fluid

Every 40,000 mi

S tronic (DSG) gearboxes on A3/S3/RS 3, Q3, TT, and many A5/Q5 models: replace fluid and filter every 40,000 miles with the VW Group-spec fluid for your gearbox code. Skipping this service is the most common cause of mechatronic failure.

Estimated cost — typical U.S. ranges

Dealer

~$470–$640

Shop

~$330–$450

DIY

Pro only

VW/Audi DSG service needs a fluid-fill procedure at a specific temperature — shop equipment territory.

Important maintenance

Keeps your vehicle running smoothly and efficiently

quattro Coupling Fluid (Transverse Models)

Every 40,000 mi

A3/S3/RS 3, Q3, and TT use a Haldex-style rear coupling: replace its fluid roughly every 40,000 miles (some model years specify sooner — check your manual). Longitudinal quattro (A5-A8, Q5, Q8) has no coupling service; see differential fluid instead.

Estimated cost — typical U.S. ranges

Dealer

~$220–$290

Shop

~$155–$205

DIY

~$40–$90

VW/Audi/Volvo AWD coupling — specific fluid required. Filter usually swapped at the same time.

Spark Plugs

Every 40,000 mi

TFSI turbo engines: new plugs every 40,000 miles. RS models with the 2.5 TFSI five-cylinder: consider 30,000 miles under track or hard street use.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 40,000 mi

Replace every 40,000 miles; inspect at 20,000 on turbocharged engines — a clogged filter shows up as sluggish boost response first.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Timing Chain (EA888 — Inspect Tensioner)

On condition / lifetime

2.0 TFSI (EA888) engines before roughly 2013 had timing-chain tensioner failures — have the tensioner revision checked by 80,000 miles on earlier cars. Later engines carry the updated design with no scheduled service.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Pro only

Timing chains are normally lifetime. Listen for rattle on cold start — that's the actionable signal. Replacement is major work, quote separately.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Differential Fluid (Longitudinal quattro)

Every 60,000 mi

Q5, Q8, and A5-A8 quattro: independent Audi specialists recommend front/rear differential fluid service around 60,000 miles even where Audi lists it as lifetime fill.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Dust & Pollen Filter

Every 20,000 mi

Replace the cabin air filter every 20,000 miles or 2 years. Audi specifies an activated-carbon filter on most models.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

G12evo / G13 Coolant

On condition / lifetime

Audi coolant is labeled lifetime fill. Independent VW/Audi specialists recommend a refresh around 5 years or 100,000 miles to protect the water pump and thermostat housing — and only with the correct pink/lilac VW Group coolant.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

16 crashes 1990–2024

How the 16 occupant deaths break down

14

driver deaths

2

passenger deaths

16

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2007 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

6

complaints mentioning a crash

3

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2002 Audi A6 reflects Audi's published service intervals and the Audi Service Interval Display system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.