2002 Dodge Caravan Recalls, Problems & Maintenance

The 2002 Dodge Caravan has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Headlight flicker and intermittent outage.” Dodge uses Stellantis' Oil Change Indicator — it watches engine load and duty cycle and messages when to change oil, capped at 10,000 miles or 12 months. Know your engine: the 3.6L Pentastar V6 goes 100,000 miles on plugs, while HEMI V8s carry sixteen plugs (two per cylinder) on a roughly 30,000-mile interval — that's a real cost difference at the service counter. HEMI models with MDS cylinder deactivation are especially sensitive to overdue oil.

Save this car as:

No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2002 Dodge Caravan.

Reported to NHTSA

Headlight flicker and intermittent outage

EXTERIOR LIGHTING

14 NHTSA complaints · 2004-12 → 2009-01

“WHEN THE HEADLIGHTS ARE IN USE THEY WOULD FLICKER INTERMITTENTLY. THE HEADLIGHTS ALSO WENT OUT COMPLETELY FOR ABOUT 5 TO 10 SECONDS ON TWO OCCASIONS”
— Owner report, NHTSA ODI #10099856
“2002 DODGE CARAVAN HEADLIGHTS PERIODICALLY GO OFF, SOMETIMES STAYING OFF FOR 15-20 SECONDS”
— Owner report, NHTSA ODI #10142244
“THE CONTACT STATED THAT THE HEADLIGHTS DO NOT WORK AT HIGH OR LOW BEAM”
— Owner report, NHTSA ODI #10244330

Read all complaints on NHTSA →

Transmission failure and improper shifting

POWER TRAIN

14 NHTSA complaints · 2004-02 → 2014-06

“2002 DODGE CARAVAN'S TRANSMISSION FAILED”
— Owner report, NHTSA ODI #10167986
“WHEN SHIFTING GEARS AT LOW SPEEDS TRANSMISSION WOULD LOCKED UP”
— Owner report, NHTSA ODI #10065297
“MY TRANSMISSION FAILED THANKSGIVING DAY 2006. VAN WAS PARKED ON HILL. I PLACED IT IN DRIVE AND IT ROLLED BACKWARDS DOWN THE HILL”
— Owner report, NHTSA ODI #10186596

Read all complaints on NHTSA →

Sticking brakes, rotor wear and parking brake seizing

SERVICE BRAKES, HYDRAULIC

7 NHTSA complaints · 2004-01 → 2014-05

“WHILE BRAKING FROM 50 MPH, THE BRAKES LOCKED WITHOUT WARNING”
— Owner report, NHTSA ODI #10346804
“HAD TO REPLACE FRONT BRAKE ROTORS/PADS DUE TO BRAKE CALIPERS STICKING AND NOT RELEASING”
— Owner report, NHTSA ODI #10115767
“REAR BRAKE SEIZING UP AND UNABLE TO MOVE UNTIL SEVERAL ATTEMPTS FORWARD AND BACKWARD TAKE PLACE, THEN A LOUD NOISE AND IT IS FREED UP”
— Owner report, NHTSA ODI #10269080

Read all complaints on NHTSA →

Tire tread separation and blowouts

TIRES

5 NHTSA complaints · 2004-05 → 2014-01

“ABOUT 1 YEAR AGO ONE OF THE TIRES HAD A TREAD SEPARATION. I JUST GOT BACK FROM THE TIRE DEALER AND ONE MORE OF THE 4 TIRES HAS A TREAD SEPARATION”
— Owner report, NHTSA ODI #10196757
“CONSUMER STATED THAT WHILE DRIVING ON THE INTERSTATE HIGHWAY A TIRE BLEW OUT AND SHREDDED”
— Owner report, NHTSA ODI #10072247
“WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE VIBRATED DRASTICALLY”
— Owner report, NHTSA ODI #10233409

Read all complaints on NHTSA →

Air bag warning light and clockspring failure

AIR BAGS

42 NHTSA complaints · 2004-04 → 2016-02

“THE AIR BAG WARNING LIGHT COMES ON SPORADICALLY IN THE BEGINNING, THEN IT JUST STAYED ON AS LONG AS THE VEHICLE IS RUNNING. I TOOK THE CAR TO THE DEALER AND THEY SAID THE CLOCK SPRING NEEDED TO BE REPLACED”
— Owner report, NHTSA ODI #10232532
“AIR BAG LAMP REMAINS ON. DIAGNOSED AT DEALER AS CLOCKSPRING FAILURE. CRUISE CONTROL ISSUES AS WELL”
— Owner report, NHTSA ODI #10185863
“THE CLOCKSPRING ON MY 2002 DODGE CARAVAN SE HAS FAILED, CAUSING THE AIRBAG , HORN AND CRUISE CONTROL TO FAIL”
— Owner report, NHTSA ODI #10189887

Read all complaints on NHTSA →

Power steering leaks, noise and hard steering

STEERING

24 NHTSA complaints · 2004-01 → 2017-03

“VEHICLE WAS MAKING A RIGHT HAND TURN WHEN ALL OF A SUDDEN THE POWER STEERING FAILED, MAKING IT HARD TO TURN”
— Owner report, NHTSA ODI #10099748
“THE POWER STEERING FLUID BEGINS LEAKING AS SOON AS THE VEHICLE IS STARTED”
— Owner report, NHTSA ODI #10218561
“STEERING FAILURE. WHEN TURNING THE STEERING TO THE FAR LEFT OR RIGHT, THE STEERING WHEEL STICKS IN THAT POSITION AND RELEASES ONLY AFTER SEVERAL ATTEMPTS”
— Owner report, NHTSA ODI #10144112

Read all complaints on NHTSA →

Engine stalling and shutdown while driving

ENGINE AND ENGINE COOLING

7 NHTSA complaints · 2004-08 → 2011-09

“WHILE DRIVING VEHICLE COMPLETELY SHUTS OFF. THIS HAS HAPPENED 4 TIMES”
— Owner report, NHTSA ODI #10115742
“CAR SUDDENLY SHUT DOWN AND DIED ON FREEWAY AS WE DROVE UP I80 TO TRUCKEE CA.TWICE”
— Owner report, NHTSA ODI #10132183
“THE CONTACT STATED THE VEHICLE STALLED INTERMITTENTLY AND OCCURRED AT NO PARTICULAR SPEED; HOWEVER, THE VEHICLE IMMEDIATELY RESTARTED”
— Owner report, NHTSA ODI #10155477

Read all complaints on NHTSA →

Radio vent slot recall and radio-area fire reports

ELECTRICAL SYSTEM

5 NHTSA complaints · 2005-02 → 2014-03

“'RECALL CAMPAIGN' ISSUED FOR 2002 DODGE CARAVAN RADIO VENT SLOTS (CODE D48). CARAVAN CAUGHT ON FIRE”
— Owner report, NHTSA ODI #10114879
“THE CONSUMER RECEIVED A RECALL NOTICE ABOUT MOISTURE FROM AIR CONDITIONER THAT MAY ENTER INTO RADIO AND CAUSE A SHORT CIRCUIT OR POSSIBLE RADIO/LEFT SPEAKER FIRE”
— Owner report, NHTSA ODI #10119933
“SAFETY RECALL-RADIO VENT SLOTS, D48 ON DODGE CARAVAN IS AN UNSATISFACTORY FIX”
— Owner report, NHTSA ODI #10112110

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Oil Change Indicator)

Every 10,000 mi

Change when the indicator says so — never beyond 10,000 miles or 12 months. Pentastar 3.6L: 0W-20. HEMI 5.7L: 5W-20 (0W-40 for 6.4L SRT). MDS-equipped HEMIs punish stretched oil intervals with lifter and cam wear.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 8,000 mi

Rotate every 8,000 miles. Charger/Challenger R/T and Scat Pack: staggered-width setups can't rotate front-to-rear — budget rear tires accordingly.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect pads and rotors at every oil change. Heavy Durangos used for towing and hard-driven Chargers both run through rear pads faster than the front-pad-first rule of thumb suggests.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Spark Plugs

Every 30,000 mi

HEMI 5.7L: sixteen plugs roughly every 30,000 miles — check your year's manual. Pentastar 3.6L (Charger/Challenger V6, Durango V6, Journey, Grand Caravan): 100,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Automatic Transmission Fluid

Every 60,000 mi

Grand Caravan/Journey (62TE): ATF+4 service every 60,000 miles in family duty. Charger/Challenger/Durango with the TorqueFlite 8-speed: no published normal interval, but specialists recommend service around 60,000-100,000 miles — sooner with towing.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Rear Differential Fluid

Every 60,000 mi

RWD Charger/Challenger and AWD Durango: replace rear diff fluid around 60,000 miles, sooner with towing or drag-strip duty. Limited-slip units need the friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Engine Air Filter

Every 30,000 mi

Replace every 30,000 miles. HEMIs pull serious airflow — a clogged filter costs measurable power before it throws a code.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Serpentine Belt

Every 60,000 mi

Inspect from 60,000 miles, replace on cracking or glazing. On the HEMI, a shredded belt can take the cooling drive with it mid-drive.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 20,000 mi

Replace every 20,000 miles where equipped (behind the glovebox on most models). Some earlier Journeys and Avengers shipped without one — check before buying a filter.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Coolant Replacement (OAT)

Every 100,000 mi

Stellantis OAT coolant is scheduled for 10 years / 150,000 miles; shops commonly refresh by 100,000. OAT-compatible coolant only — mixing chemistries gels the system.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery Test & Service

Every 25,000 mi

Test annually after year 3. Big-audio Chargers and tow-package Durangos lean on the battery hard; weak batteries surface as gremlins in the electronics before they fail to crank.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

346 crashes 1990–2024

How the 346 occupant deaths break down

229

driver deaths

117

passenger deaths

346

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2001 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

16

complaints mentioning a crash

11

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2002 Dodge Caravan reflects Dodge's published service intervals and the Oil Change Indicator System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.