2002 MINI Cooper Recalls, Problems & Maintenance

The 2002 MINI Cooper has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Transmission failure with loss of drive.” MINI uses BMW's Condition-Based Service: the car tracks oil, brake fluid, and inspection items individually and displays when each is due — trust the countdown, but know the underlying targets below. Modern MINIs run BMW B36/B38/B46/B48 three- and four-cylinder turbos that require BMW Longlife-spec oil; the John Cooper Works variants are the same hardware pushed harder, and benefit from shortening the oil interval. ALL4 all-wheel-drive Clubmans and Countrymans add a rear-coupling fluid service.

Save this car as:

No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2002 MINI Cooper.

Reported to NHTSA

Transmission failure with loss of drive

POWER TRAIN

25 NHTSA complaints · 2007-01 → 2014-10

“CVT TRANSMISSION FAILED AFTER 32,000 MILES, NEEDING COSTLY REPLACEMENT. *TR”
— Owner report, NHTSA ODI #10221060
“TRANSMISSION BLEW AT 34 THOUSAND MILES. *TR”
— Owner report, NHTSA ODI #10229989
“JUST DRIVING ALONG AND CAR BEGAN TO SPUTTER, AND THEN TRANSMISSION LET GO. ENGINE REVVED, BUT THE GEARS WERE GONE. NO FORWARD OR REVERSE. NOTHING. *TR”
— Owner report, NHTSA ODI #10336663

Read all complaints on NHTSA →

Shift cable or linkage detachment

POWER TRAIN

7 NHTSA complaints · 2007-08 → 2016-08

“WHILE DRIVING 65 MPH, THE SHIFT CABLE COMPLETELY DETACHED FROM THE MANUAL TRANSMISSION AND PREVENTING THE CONTACT FROM SHIFTING GEARS. THE VEHICLE WAS TOWED TO A TRANSMISSION SPECIALTY SHOP AND THEY RECONNECTED THE SHIFT CABLE”
— Owner report, NHTSA ODI #10199074
“THE CONTACT STARTED THE IGNITION AND SHIFTED INTO REVERSE HOWEVER, THE GEAR SHIFTER FAILED TO MOVE OUT OF REVERSE AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHO ADVISED THAT THE SHIFT CABLE WAS DETACHED FROM THE TRANSMISSION SHIFT LINKAGE”
— Owner report, NHTSA ODI #10483833
“2002 MINI COOPER WITH <55,000 MILES (SAME OWNER) THE SHIFT CABLE DETACHED FROM THE TRANSMISSION SHIFT LINKAGE WHILE I ATTEMPTED TO CHANGE GEARS. GEAR CHANGES ARE NO LONGER POSSIBLE AND THE TRANSMISSION REMAINS IN THE LAST GEAR SELECTED!”
— Owner report, NHTSA ODI #10209056

Read all complaints on NHTSA →

Power steering assist loss while driving

STEERING

76 NHTSA complaints · 2008-01 → 2019-06

“I WAS DRIVING ABOUT 60 MPH AND ALL OF A SUDDEN THE POWER STEERING STOPPED WORKING. STEERING BECAME VERY TIGHT AND HEAVY. ALMOST LOST CONTROL OF THE VEHICLE. *TR”
— Owner report, NHTSA ODI #10519616
“THE POWER STEERING FAILS WITH NO WARNING. THE CAR BECOMES EXTREMELY DIFFICULT TO CONTROL. IT HAPPENS WITHOUT WARNING AND AT VARIOUS SPEEDS. IT MAY LAST JUST A FEW MINUTES OR MUCH LONGER - HOUR OR SO. USUALLY DOES NOT OCCUR WHEN JUST STARTING THE CAR BUT NO OTHER KNOWN PATTERN”
— Owner report, NHTSA ODI #10430333
“POWER STEERING IN MY 2002 MINI COOPER FAILED. STEERING VEHICLE BECAME VERY DIFFICULT WITH LITTLE ABILITY TO TURN VEHICLE. REPAIR REQUIRED A NEW ELEC. STG PUMP AND COOLING FAN ($602) PLUS LABOR OF $384 FOR A TOTAL OF $986. *TR”
— Owner report, NHTSA ODI #10358837

Read all complaints on NHTSA →

Power steering pump or fan running after ignition off

STEERING, ELECTRICAL SYSTEM

15 NHTSA complaints · 2007-09 → 2014-06

“POWER STEERING FAILS- CAR LOSES ALL POWER ASSISTED STEERING PUPM CONTINUES TO RUN AFTER ENGINE SHUT OFF, POSSIBLE FIRE RESULT. *TR”
— Owner report, NHTSA ODI #10493763
“MY POWER STEERING FAN CONTINUES TO RUN EVEN AFTER THE CARE IS TURNED OFF. IT COMPLETELY DRAINED MY BATTERY SO I REPLACED THE BATTERY. TWO WEEKS LATER THE SAME THING HAPPENED AND I LEARNED THAT MY POWER STEERING PUMP AND FAN ARE DEFECTIVE”
— Owner report, NHTSA ODI #10480715
“THE POWER STEERING PUMP ON 2002 MINI COOPER S HAS REPEATEDLY SEIZED UP WHEN DRIVING OVER A COURSE OF A FEW MONTHS AND NOW IT WONT TURN OFF WHEN THE CAR IS OFF SO THE BATTERY DRAINS OUT. *TR”
— Owner report, NHTSA ODI #10349309

Read all complaints on NHTSA →

Steering recall 15V660000 remedy and eligibility

STEERING

14 NHTSA complaints · 2013-08 → 2025-01

“THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V660000 (STEERING) AND THE DEALER SCHEDULED A REPAIR APPOINTMENT. THE DEALER LATER CANCELED THE APPOINTMENT, STATING THAT THE PART WAS NOT AVAILABLE”
— Owner report, NHTSA ODI #10849568
“THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V660000 (STEERING); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR”
— Owner report, NHTSA ODI #11012358
“THE VIN # OF MY 2002 MINI COOPER S WAS NOT INCLUDED IN THE RECALL FOR THE ELECTROHYDRAULIC STEERING FAILURE OF 2002 - 2005 MINI COOPER S BUT I AM EXPERIENCING THE EXACT ISSUE OUTLINED IN THIS RECALL. THE STEERING IS INCREDIBLY HARD TO TURN WHEN PARKED, AS WELL AS WHILE DRIVING”
— Owner report, NHTSA ODI #11141804

Read all complaints on NHTSA →

Smoke or fire from power steering pump, fan or wiring

STEERING, ELECTRICAL SYSTEM

5 NHTSA complaints · 2009-12 → 2013-03

“I WAS DRIVING THE CAR IN LACEY WA. SMOKE STARTED ISSUING FROM THE CAR. I IMMEDIATELY PULLED INTO A PARKING LOT. I OPENED THE HOOD AND SMOKE WAS ISSUING FORTH. AFTER 5 MINUTES, I SPOTTED FLAMES. I HAD A SMALL FIRE EXTINGUISHER BUT IT WAS INSUFFICIENT TO PUT OUT THE FLAMES”
— Owner report, NHTSA ODI #10451307
“A FIRE WAS CAUSED BY THE FAILURE OF THE POWER STEERING COOLING FAN”
— Owner report, NHTSA ODI #10395093
“2002 MINI COOPER, POWER STEERING PUMP SHORTED OUT CAUSING A SMALL FIRE WHICH DESTROYED THE PUMP,FAN,WIRING HARNESS,POWER STEERING LINE. CAR HAD LESS THAN 50,000 MILES ON IT. COST OF REPAIR OVER 1200 DOLLARS. *TR”
— Owner report, NHTSA ODI #10294527

Read all complaints on NHTSA →

Air bag warning light illuminated

AIR BAGS

20 NHTSA complaints · 2007-04 → 2025-02

“THE AIRBAG SENSOR IN THE SEAT CUSHION HAS FAILED AND A WARNING LIGHT NOW PERMANENTLY SHOWS ON THE INSTRUMENT PANEL. THE PASSENGER AIRBAG MAY NOT FUNCTION AS DESIGNED. *TR”
— Owner report, NHTSA ODI #10604882
“AIR BAG LIGHT STAYS ON. IT CAME ON A FEW MONTHS AGO AND STAYS ON. HAS BEEN CHECKED BY DEALER BUT NO KNOWN CAUSE. *TR”
— Owner report, NHTSA ODI #10430331
“AIR BAG WARNING LIGHT STAYS ILLUMINATED AFTER PASSENGER SEAT WAS MOVED. LIGHT WILL NOT TURN OFF. *TR”
— Owner report, NHTSA ODI #10454769

Read all complaints on NHTSA →

Heated seat burn through upholstery

SEATS

3 NHTSA complaints · 2012-01 → 2013-11

“THE PASSENGER SIDE HEATED SEAT MALFUNCTIONED AND BURNED A HOLE INTO THE LEATHERETTE UPHOLSTERY AND MY WIFES SWEATER. SHE WAS SITTING ON THE PASSENGER SIDE WHEN IT OCCURRED. THIS COULD HAVE CAUSED A MAJOR FIRE A DEFINITE SAFETY HAZARD. *TR”
— Owner report, NHTSA ODI #10550992
“I TURNED THE SEAT HEATER ON AND IT MELTED A HOLE IN THE LEATHER SEAT AND THE FOAM PADDING STARTED TO BURN. *TR”
— Owner report, NHTSA ODI #10483345
“WHEN I LEFT MY HOME I TURNED ON THE HEATED SEATS. AS I TRAVELED APPROXIMATELY A HALF MILE I FELT LIKE BOTTOM SEAT WAS EXCEPTIONALLY HOT AND TURNED THE BOTTOM OFF . SHORTLY THEREAFTER I SMELLED SMOKE AND FOUND THAT A HOLE HAD BURNED THROUGH THE SEAT BEHIND MY BACK”
— Owner report, NHTSA ODI #10442168

Read all complaints on NHTSA →

Note: NHTSA also opened 5 defect investigation(s) on this vehicle that closed without action.

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 1, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil Service (CBS)

Every 10,000 mi

Replace BMW Longlife-spec synthetic and filter every 10,000 miles or annually — whichever CBS signals first. JCW and spirited driving: many owners run 5,000-7,500 miles.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Brake Fluid Service (CBS)

Every 24,000 mi

Replace DOT 4 LV fluid every 2 years — CBS tracks this on time, not miles.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Tire Rotation

Every 10,000 mi

Rotate every 10,000 miles where sizes match front/rear. MINIs are hard on front tires — short wheelbase plus eager front axle.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Electronic pad-wear sensors report through CBS; replace sensors with pads. JCW Brembo setups wear faster — budget accordingly.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Vehicle Check / Inspection (CBS)

Every 30,000 mi

Multi-point inspection every 30,000 miles or 2 years per CBS: brakes, suspension, steering, exhaust, and underbody. Run-flat tires deserve a close look at each check — sidewall damage hides.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free with any paid service. A flashlight and 10 minutes covers the basics yourself.

Spark Plugs

Every 60,000 mi

B-series turbo engines: plugs around every 60,000 miles — sooner on JCW under hard use. Earlier N-series engines (pre-2014): commonly 45,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 40,000 mi

Replace around every 40,000 miles; inspect at oil services on turbo engines.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic / Dual-Clutch Transmission Fluid

Every 60,000 mi

Aisin 8-speed and the 7-speed dual-clutch are labeled lifetime fill; independent MINI/BMW specialists recommend fluid service around 60,000 miles with the exact specified fluid.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

ALL4 Coupling Fluid

Every 40,000 mi

ALL4 AWD (Clubman, Countryman): replace the rear-coupling fluid roughly every 40,000 miles — same discipline as other Haldex-style systems, same failure mode when skipped.

Estimated cost — typical U.S. ranges

Dealer

~$220–$290

Shop

~$155–$205

DIY

~$40–$90

VW/Audi/Volvo AWD coupling — specific fluid required. Filter usually swapped at the same time.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Microfilter (Cabin Air Filter)

Every 30,000 mi

Replace the activated-carbon microfilter every 30,000 miles or 2 years.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Engine Coolant

On condition / lifetime

BMW-spec coolant is labeled lifetime fill; specialists refresh every 4-5 years to protect the electric water pump and plastic thermostat housing.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

17 crashes 1990–2024

How the 17 occupant deaths break down

12

driver deaths

5

passenger deaths

17

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2002 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

7

complaints mentioning a crash

13

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2002 MINI Cooper reflects MINI's published service intervals and the Condition-Based Service system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.