2002 Toyota RAV4 Recalls, Problems & Maintenance

The 2002 Toyota RAV4 has no open NHTSA recalls. Owners report 5 recurring issue clusters, led by “Erratic or harsh automatic transmission shifting.” Toyota's owner's manual splits service into Schedule 1 (severe) and Schedule 2 (normal). Most US drivers fall under Schedule 1 because it covers short trips, extreme temperatures, dusty roads, or heavy idling. The intervals below reflect Schedule 1 — the schedule Toyota recommends for typical real-world use.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2002 Toyota RAV4.

Reported to NHTSA

Erratic or harsh automatic transmission shifting

POWER TRAIN

123 NHTSA complaints · 2010-05 → 2024-05

“ERRATIC SHIFTING ESPECIALLY AT LOW SPEEDS. PROBLEM IS INTERMITTENT. CAR MAY LOCK IN HIGH GEAR (4 SPEED AUTOMATIC) OR SEEM TO BE STUCK IN 2 GEARS AT ONCE AND REFUSE TO MOVE AT ALL”
— Owner report, NHTSA ODI #11348557
“WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE INDEPENDENTLY SHIFTED INTO SECOND GEAR AND LUNGED FORWARD”
— Owner report, NHTSA ODI #10958029
“WHILE DRIVING APPROXIMATELY 10 MPH, THE VEHICLE FELT AS IF IT SWITCHED GEARS INDEPENDENTLY”
— Owner report, NHTSA ODI #11075301

Read all complaints on NHTSA →

Engine control module fault with transmission damage

POWER TRAIN, ELECTRICAL SYSTEM

102 NHTSA complaints · 2010-05 → 2024-05

“KNOWN ECM ISSUES CAUSED TRANSMISSION TO SHIFT INCORRECTLY AND RUINED TRANSMISSION”
— Owner report, NHTSA ODI #10953872
“THE ECM WHICH CONTROLS THE TRANSMISSION FAILED”
— Owner report, NHTSA ODI #10808931
“MY MOTHER HAD THE ENGINE CONTROL MODULE FIXED JUNE OF 2013”
— Owner report, NHTSA ODI #10659408

Read all complaints on NHTSA →

Stalling and hesitation when pulling away

POWER TRAIN, ELECTRICAL SYSTEM

43 NHTSA complaints · 2010-05 → 2022-05

“WHEN I GO TO PULL OUT INTO TRAFFIC IT HAS NO POWER AND PULLS OUT TOOOO SLOW AND BUCKS!”
— Owner report, NHTSA ODI #10899522
“THE CAR RECENTLY STARTS HESITATE AND SUDDENLY SLOW DOWN SOMETIMES WHEN I PUSH THE GAS GEAR FROM STOP (NOT ALWAYS)”
— Owner report, NHTSA ODI #10715795
“CAR WENT INTO NEUTRAL WHILE NEGOTIATING AN INTERSECTION ON SEVERAL OCCATIONS”
— Owner report, NHTSA ODI #10788776

Read all complaints on NHTSA →

Air bags not deploying in frontal collisions

AIR BAGS

14 NHTSA complaints · 2015-06 → 2018-02

“THE AIR BAGS FAILED TO DEPLOY”
— Owner report, NHTSA ODI #10730539
“I HAD A HEAD ON COLLISION LAST JUNE, 2015 AND MY AIR BAGS DID NOT DEPLOY WHICH CAUSED ME EXTENSIVE INJURIES AND MY VEHICLE WAS TOTALED”
— Owner report, NHTSA ODI #10874455
“I WAS DRIVING DOWN A STREET IN CHARLESTON, WV AND A LADY WENT THROUGH A RED LIGHT AND SHE HIT MY TOYOTA RAV4 SUV”
— Owner report, NHTSA ODI #10730981

Read all complaints on NHTSA →

Acceleration without pedal input

VEHICLE SPEED CONTROL

8 NHTSA complaints · 2010-05 → 2017-01

“THE CONTACT STATED THAT WHILE DRIVING AT 55 MPH AND DEPRESSING THE BRAKE PEDAL, THE VEHICLE ACCELERATED INDEPENDENTLY”
— Owner report, NHTSA ODI #10810155
“THE CONTACT STATED THE VEHICLE SUDDENDLY ACCELERATED INDEPENDENTLY AND IMMEDIATELY THE CHECK ENGINE LIGHT ILLUMINATED”
— Owner report, NHTSA ODI #10598937
“I WAS DRIVING MY RAV4 DOWN MY ROAD WHEN I SUDDENLY LOST CONTROL OF THE ACCELERATOR WITH MY FOOT ON THE BRAKE NOT TOUCHING THE GAS PEDAL AT ALL MY VEHICLE CONTINUED SPEEDING UP”
— Owner report, NHTSA ODI #10943935

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 5,000 mi

Replace 0W-20 full-synthetic oil and filter every 5,000 miles under Schedule 1, or 10,000 miles under Schedule 2. Toyota covers the first 2 oil changes through ToyotaCare.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 5,000 mi

Rotate tires every 5,000 miles. Toyota recommends rotation at every oil change to maximize tire life on FWD and AWD models.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 5,000 mi

Inspect brake pads, rotors, and parking brake every 5,000 miles. Toyota recommends measuring pad thickness at each service.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 30,000 mi

Replace DOT 3 brake fluid every 30,000 miles or 36 months. Critical for the integrity of the ABS, VSC, and brake assist systems.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace the engine air filter every 30,000 miles. Earlier under Schedule 1 if driven on unpaved roads.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 60,000 mi

Toyota labels ATF as 'lifetime fill' on most automatics, but recommends inspection and replacement every 60,000 miles under severe service. Use Toyota WS or Type-IV — no substitutes.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 120,000 mi

Toyota iridium-tipped spark plugs are rated for 120,000 miles. Earlier replacement reduces fuel economy and can cause misfires on direct-injection engines.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Super Long Life Coolant (SLLC)

Every 50,000 mi

Toyota SLLC (pink): first change at 100,000 miles, then every 50,000 miles. Do not substitute green or orange coolant — it will damage the cooling system seals.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 30,000 mi

Replace the cabin air filter every 30,000 miles, sooner in dusty climates. Located behind the glove box on most Toyota and Lexus models.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Serpentine / Drive Belt Inspection

Every 60,000 mi

Inspect the serpentine belt and tensioner every 60,000 miles. Toyota uses long-life EPDM belts that rarely fail before 100,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Timing Chain — No Replacement

On condition / lifetime

Toyota's 2AR-FE, 2GR-FKS, A25A-FKS, and most Toyota engines built since 2010 use a timing chain rated for the life of the engine. No scheduled replacement.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Pro only

Timing chains are normally lifetime. Listen for rattle on cold start — that's the actionable signal. Replacement is major work, quote separately.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

108 crashes 1990–2024

How the 108 occupant deaths break down

73

driver deaths

34

passenger deaths

1

not recorded by seat

108

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2001 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

39

complaints mentioning a crash

15

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2002 Toyota RAV4 reflects Toyota's published service intervals and the Maintenance Required Light system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.