2004 Isuzu Rodeo Recalls, Issues & Maintenance
The 2004 Isuzu Rodeo carries 2 open NHTSA recalls — most recently covering rear and fuel pump. No recurring owner-reported issue clusters are on file. Isuzu stopped selling passenger vehicles in the United States after the 2008 model year, though its commercial truck business is still here, which means parts and knowledgeable service have not disappeared the way they did for some discontinued brands. One item matters more than everything else on this list. The 3.2 and 3.5 liter V6 in the Rodeo, Trooper, Amigo, Axiom, and VehiCross uses a rubber timing belt, and on the double overhead cam versions a broken belt bends valves. If you own one of these and cannot document the last belt change, that is the first call to make. The later models are easier: the Ascender is a Chevrolet TrailBlazer, the i-280 through i-370 are Chevrolet Colorados, the Hombre is an S-10, and the Oasis is a Honda Odyssey. For those, the donor brand's parts and specs apply.
2 Open Recalls
Source: NHTSASUSPENSION:REAR
Campaign #13V547000 · Oct 31, 2013
SUSPENSION:REAR
Campaign #13V547000 · Oct 31, 2013
Issue: Isuzu Manufacturing Services of America, Inc (Isuzu) is recalling certain model year 2003-2004 Rodeo and Axiom, and 2003 Rodeo Sport vehicles that were originally sold in, or are currently registered in, Maine, New Hampshire, Vermont, Massachusetts, Rhode Island, Connecticut, New York, New Jersey, Pennsylvania, Delaware, Maryland, the District of Columbia, West Virginia, Ohio, Indiana, Michigan, Illinois, Wisconsin, Minnesota, Iowa, Kentucky and Missouri. These vehicles may experience excessive corrosion near the forward mounting point bracket for the left or right rear suspension lower link.
Risk: The corrosion may allow the bracket to detach from the frame, impacting vehicle handling and increasing the risk of a crash.
Fix: Isuzu will notify owners, and dealers will inspect the rear suspension lower link bracket area. For vehicles in which little or no corrosion is found, the area will be treated with an anti-corrosive compound. For vehicles in which corrosion has damaged the rear suspension lower link bracket and affected its connection to the vehicle frame, a reinforcement bracket will be installed. In the event the corrosion is so severe that the reinforcement bracket remedy would not be sufficient, Isuzu will offer to repurchase the vehicle for an amount based on the Kelley Blue Book "Private Party" price. All inspections and remedies will be provided free of charge for vehicles that are 10 years old or less. For vehicles older than 10 years, Isuzu will offer a free remedy, but only if the vehicle is presented to an Isuzu service facility dealer within 12 months of when owner notifications were issued, after that time owners will be charged for the repairs. The recall is expected to begin in mid-December 2013. Isuzu owners may contact Isuzu at 1-800-255-6727.
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Campaign #05V466000 · Jul 10, 2005
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Campaign #05V466000 · Jul 10, 2005
Issue: CERTAIN SPORT UTILITY VEHICLES THAT HAVE BEEN EXPOSED TO FUEL CONTAMINATED WITH SILICON MAY DEVELOP SMALL PIN HOLES IN THE FUEL PUMP FEED PORT. SILICON HAS BEEN IDENTIFIED IN THE FUEL SYSTEMS OF AFFECTED VEHICLES AND IN CERTAIN FUEL AVAILABLE IN THE REGION OF TYLER, TEXAS. THIS RECALL WILL BE LAUNCHED FOR VEHICLES REGISTERED IN TEXAS AND THE FOUR SURROUNDING STATES: OKLAHOMA, ARKANSAS, NEW MEXICO AND LOUISIANA.
Risk: A FUEL LEAK COULD LEAD TO A VEHICLE FIRE.
Fix: FOR VEHICLES REGISTERED IN THE STATES IDENTIFIED ABOVE, DEALERS WILL PROVIDE A NEW COVER OVER THE EXISTING FEED PORT ON THE FUEL PUMP OR, IF THE EXISTING FEED PORT HAS ALREADY BEEN DAMAGED, DEALERS WILL INSTALL A NEW FUEL PUMP THAT IS EQUIPPED WITH THE NEW COVER. THE NEW COVER WILL BE MADE OF A DIFFERENT MATERIAL. THE RECALL BEGAN ON NOVEMBER 25, 2005. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727.
Known issues for this vehicle
What drivers and federal regulators have officially reported about the 2004 Isuzu Rodeo.
Reported to NHTSA
NHTSA has 39 complaints on file for the 2004 Isuzu Rodeo (2004-05 → 2024-01). We haven't grouped them yet for this specific vehicle — for now, the full list lives on NHTSA.
Top reported components: SUSPENSION (8) · FUEL SYSTEM (7) · SERVICE BRAKES (5)
Note: NHTSA also opened 1 defect investigation(s) on this vehicle that closed without action.
Issues on other model years
Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 18, 2026. Investigation data refreshed Sep 1, 2026.
We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.
Essential maintenance
Critical for safety and preventing major damage
Timing Belt (3.2L and 3.5L V6)
Every 75,000 miReplace every 75,000 miles or 7 years on the V6 in the Rodeo, Trooper, Amigo, Axiom, and VehiCross. Do the water pump, tensioner, and idlers in the same job, because the labor is nearly all in the access. The double overhead cam version is an interference design, so a failed belt means bent valves rather than a tow. The 2.6 four and the GM and Honda sourced engines in the later rebadges use chains and are not on this schedule.
Estimated cost — typical U.S. ranges
Dealer
~$935–$1175
Shop
~$655–$825
DIY
Pro only
On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.
Engine Oil & Filter
Every 3,750 miIsuzu specified 3,750 miles under its severe schedule, which covers towing, short trips, and dusty roads. On engines this old, stay near that number and change at least once a year regardless of miles.
Estimated cost — typical U.S. ranges
Dealer
~$120–$160
Shop
~$85–$115
DIY
~$25–$55
Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.
Tire Rotation
Every 7,500 miRotate every 7,500 miles. On the Trooper, Rodeo, and Amigo, check the tailgate-mounted spare as well. Sun exposure ages it faster than the four tires carrying the truck.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Often free at the shop where you bought the tires — worth asking before paying.
Brake Inspection
Every 7,500 miInspect pads, rotors, hoses, and hard lines at every service. These are heavy body-on-frame trucks with rear drums on many models, and drum hardware seizes on vehicles that sit.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.
Brake Fluid
Every 24,000 miReplace every 2 years. On a truck this old it is the cheapest way to protect the master cylinder, the calipers, and the ABS unit.
Estimated cost — typical U.S. ranges
Dealer
~$180–$200
Shop
~$125–$140
DIY
~$10–$25
DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.
Important maintenance
Keeps your vehicle running smoothly and efficiently
Transfer Case & Differential Fluid (4WD models)
Every 30,000 miChange every 30,000 miles, and right away after any deep water crossing. Front and rear differentials and the transfer case each hold their own fluid. Limited-slip rear axles need the friction modifier added when refilled.
Estimated cost — typical U.S. ranges
Dealer
~$105–$140
Shop
~$75–$100
DIY
~$15–$40
AWD/4WD vehicles only. Easy drain-and-fill on most platforms.
Automatic Transmission Fluid
Every 45,000 miDrain and fill every 45,000 miles, or every 30,000 if you tow. Fluid spec follows the drivetrain: Isuzu or Dexron III for the original models, Dexron VI for the GM based Ascender and i-series, and Honda fluid for the Oasis.
Estimated cost — typical U.S. ranges
Dealer
~$330–$500
Shop
~$235–$355
DIY
~$60–$180
Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.
Spark Plugs
Every 60,000 miAround 60,000 miles on conventional plugs, up to 100,000 on platinum. Rear bank access on the V6 is tight, so this is often worth pairing with other top-end work.
Estimated cost — typical U.S. ranges
Dealer
~$285–$390
Shop
~$200–$275
DIY
~$25–$100
Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.
Engine Air Filter
Every 30,000 miReplace every 30,000 miles, or every 15,000 if the truck sees dirt roads or trail use.
Estimated cost — typical U.S. ranges
Dealer
~$60–$95
Shop
~$45–$70
DIY
~$15–$40
5-minute job on most cars; the airbox lid usually has clips, no tools needed.
Recommended maintenance
Extends the life of your vehicle and improves comfort
Coolant Replacement
Every 60,000 miEvery 3 to 5 years. If the timing belt is being done, do the coolant at the same visit, since the water pump comes out either way. Ask the shop to check the radiator and heater hoses while it is drained.
Estimated cost — typical U.S. ranges
Dealer
~$285–$330
Shop
~$200–$235
DIY
~$25–$60
Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.
Battery & Charging System Test
Every 25,000 miTest the battery and alternator once a year and clean the ground straps. Frame grounds corrode on trucks of this age and cause faults that look electrical but are only dirty connections.
Estimated cost — typical U.S. ranges
Dealer
~$225–$390
Shop
~$160–$280
DIY
~$130–$250
Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.
Fatal crash history & reported problems
Occupant deaths in fatal crashes (FARS)
19 crashes 2010–2024
FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number
Owner-reported problem signals
Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.
3
complaints mentioning a crash
1
complaints mentioning a fire
Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.
How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.
This maintenance schedule for the 2004 Isuzu Rodeo reflects Isuzu's published service intervals. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.