2004 Mitsubishi Endeavor Recalls, Problems & Maintenance

The 2004 Mitsubishi Endeavor has no open NHTSA recalls. Owners report 8 recurring issue clusters, led by “Driver-side floor water leak from A/C drain.” Mitsubishi publishes short, conservative intervals: oil every 7,500 miles normal / 3,750 severe, and — unlike many rivals — an explicit CVT fluid replacement schedule rather than a 'lifetime fill' claim. Read the severe-service column honestly: stop-and-go city trips, short hops, and hot climates all qualify, and they describe how most Mirages actually live. The 10-year/100,000-mile powertrain warranty stays intact only with documented on-schedule service.

Save this car as:

No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2004 Mitsubishi Endeavor.

Reported to NHTSA

Driver-side floor water leak from A/C drain

STRUCTURE

60 NHTSA complaints · 2004-11 → 2017-06

“DRIVER-SIDE FRONT FLOOR STAYS SOAKING WET. SHOES GET WET AND SLIPPERY WHICH IS DANGEROUS WHILE PRESSING ON GAS AND BRAKE PEDALS (DRIVING HAZARD)”
— Owner report, NHTSA ODI #10885852
“THE CONTACT STATED THAT THE AIR CONDITIONER LEAKED WATER ONTO THE FLOOR MATS AND CAUSED THE FLOOR TO BECOME WET”
— Owner report, NHTSA ODI #10478647
“AC DRAIN TUBE IS BLOCKED CAUSING MOLD AND ODOR”
— Owner report, NHTSA ODI #10462126

Read all complaints on NHTSA →

Fuel filler pipe corrosion and fuel leak

FUEL SYSTEM, GASOLINE

20 NHTSA complaints · 2008-11 → 2026-09

“WHILE FILLING THE VEHICLE WITH FUEL, THE FUEL LEAKED OUT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL FILLER PIPE NEEDED TO BE REPLACED”
— Owner report, NHTSA ODI #10906153
“FUEL TANK FILLER NECK ON 04 MITSUBISHI ENDEAVOR LEAKING”
— Owner report, NHTSA ODI #10290431
“THE FUEL FILLER TUBE ON MY 2004 MITSUBISHI ENDEAVOR RUSTED OUT RESULTING IN FUEL LEAKING OUT WHENEVER I FILLED THE TANK”
— Owner report, NHTSA ODI #10250123

Read all complaints on NHTSA →

Door handle and hatch latch failure

LATCHES/LOCKS/LINKAGES

8 NHTSA complaints · 2005-06 → 2015-01

“I WAS GOING TO OPEN A DOOR FOR MY CHILD WHEN THE REAR PASSENGER DOOR HANDLE JUST SNAPPED OFF”
— Owner report, NHTSA ODI #10670810
“NORMAL DAILY USE OF VEHICLE, WENT TO OPEN FRONT DRIVER DOOR AND HANDLE BROKE OFF”
— Owner report, NHTSA ODI #10402909
“LATCHES DO NOT WORK FOR HATCH. CANNOT OPEN HATCH”
— Owner report, NHTSA ODI #10281704

Read all complaints on NHTSA →

Clear coat and paint deterioration

STRUCTURE

7 NHTSA complaints · 2008-06 → 2009-09

“THE PAINT IS FADING TERRIBLY AND TURNING WHITE”
— Owner report, NHTSA ODI #10242267
“THE CLEAR COAT ON THE VEHICLE IS COMING OFF, HAVE NOTICED THE PROBLEM FOR THE LAST COUPLE OF YEARS AND NOW EVERY MONTH GOES BY IT IS GETTING WORSE”
— Owner report, NHTSA ODI #10275178
“PAINT DELAMINATES FROM VEHICLE SURFACE”
— Owner report, NHTSA ODI #10267920

Read all complaints on NHTSA →

Radiator leak and failure

ENGINE AND ENGINE COOLING

5 NHTSA complaints · 2004-06 → 2008-03

“UPON INSPECTION A SMALL HOLE WAS FOUND IN THE FRONT OF THE RADIATOR”
— Owner report, NHTSA ODI #10106299
“ROAD DEBRIS CAUSED A COMPLETE FAILURE OF MY RADIATOR BECAUSE IT IS POORLY DESIGNED WITH NO PROTECTION FROM THE FRONT OF THE VEHICLE”
— Owner report, NHTSA ODI #10137494
“I DROVE THE VEHICLE TO THE FIRST REPAIR SHOP, AND THEY DISCOVERED THAT THE BOTTOM HALF OF MY RADIATOR HAD DISINTEGRATED AND FALLEN OFF THE BOTTOM OF MY CAR, ALONG WITH ALL OF THE COOLANT AND OTHER NECESSARY PARTS”
— Owner report, NHTSA ODI #10201798

Read all complaints on NHTSA →

Transmission and transfer case faults

POWER TRAIN

9 NHTSA complaints · 2006-05 → 2020-07

“WHILE DRIVING THE TRANSMISSION STARTED TO SLIP OUT OF GEAR FROM DRIVE TO NETURAL TO DRIVE WHILE BOTH LIGHTS ARE SHOWING THE CAR IS IN THAT GEAR”
— Owner report, NHTSA ODI #11331883
“TRANSMISSION -- A HIGH PITCH WHINING NOISE VERIFIED BY DEALER AS COMING FROM THE TRANSMISSION”
— Owner report, NHTSA ODI #10157732
“MY WHEELS LOCKED UP DUE TO A DEFECTIVE TRANSFER CASE NEARLY CAUSING AN ACCIDENT”
— Owner report, NHTSA ODI #10181333

Read all complaints on NHTSA →

Rear control arm and subframe failure

SUSPENSION

4 NHTSA complaints · 2011-01 → 2015-03

“RUST/CORROSION ON REAR CROSSMEMBER (SUB FRAME) CAUSED FAILURE OF UPPER A-ARM MOUNTING TABS”
— Owner report, NHTSA ODI #10587197
“BROKEN REAR CONTROL ARMS ON A 2004 MITSUBISHI ENDEAVOR CAUSED EXTREME FISHTAILING ON EVEN SLIGHT SNOWFALL”
— Owner report, NHTSA ODI #10375549
“THE CONTACT DISCOVERED THAT THE SUB FRAME HAD RUSTED NEAR THE REAR PASSENGER SIDE WHEEL CAUSING THE A-ARM TO SEPARATE AND THE WHEEL TO LEAN INWARD”
— Owner report, NHTSA ODI #10701040

Read all complaints on NHTSA →

Air bags not deploying in a crash

AIR BAGS

9 NHTSA complaints · 2003-10 → 2017-01

“I WAS HIT BY A CITY TRANSIT BUS AND AIR BAG DID NOT OPEN”
— Owner report, NHTSA ODI #10945478
“THE CONTACT STATED THAT THE VEHICLE WAS INVOLVED IN A ROLL OVER CRASH AND NONE OF THE FRONT AIR BAGS DEPLOYED”
— Owner report, NHTSA ODI #10402884
“THE AIR BAGS FAILED TO DEPLOY AND THE CONTACT WAS WEARING HIS SEAT BELT AT THE TIME”
— Owner report, NHTSA ODI #10249937

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 7,500 mi

Replace every 7,500 miles normal / 3,750 severe. Mirage's 1.2L three-cylinder holds barely over 3 quarts — small sumps punish stretched intervals. 0W-20 on most recent models.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

CVT Fluid

Every 60,000 mi

Mitsubishi schedules CVT fluid replacement — commonly every 60,000 miles normal / 30,000 severe (check your year's table). Use only the specified CVT fluid (J4/CVTF-J4 family); generic ATF destroys the belt-and-pulley unit.

Estimated cost — typical U.S. ranges

Dealer

~$360–$500

Shop

~$255–$355

DIY

~$80–$180

CVT fluid is manufacturer-specific and pricey — do NOT substitute conventional ATF.

Tire Rotation

Every 7,500 mi

Rotate with every oil change. Light Mirages are easy on tires but the economy-focused OEM rubber wears fast when neglected.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect pads, rotors/drums, and lines at each service — Mirage G4 retains rear drums, which need periodic adjustment checks.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 30,000 mi

Replace every 2-3 years per the schedule. Cheap job, big ABS-unit insurance.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Spark Plugs

Every 60,000 mi

Iridium plugs commonly every 60,000 miles on the Mirage's 3A92 and Lancer's 4B11 — verify your year's table, as some engines list up to 105,000.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 15,000 mi

Mitsubishi's schedule replaces the engine air filter every 15,000 miles — shorter than most brands, and a 5-minute DIY on the Mirage.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Drive Belt

Every 60,000 mi

Inspect from 60,000 miles and replace on cracking. The Mirage's single serpentine belt also drives the A/C — a failure strands the car's accessories at once.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 15,000 mi

Replace every 15,000 miles, behind the glovebox. Often skipped at quick-lube visits — worth checking if airflow feels weak.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Coolant Replacement

Every 60,000 mi

First change around 60,000 miles, then roughly every 30,000-45,000 per the schedule. Mitsubishi long-life coolant or equivalent OAT for your year.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery Test & Service

Every 25,000 mi

Test annually after year 3. Small-battery economy cars have little reserve — the first cold snap finds a weak one.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

69 crashes 1990–2024

How the 69 occupant deaths break down

43

driver deaths

24

passenger deaths

2

not recorded by seat

69

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2004 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

14

complaints mentioning a crash

3

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2004 Mitsubishi Endeavor reflects Mitsubishi's published service intervals. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.