2006 Volvo S60 Recalls, Problems & Maintenance

The 2006 Volvo S60 has no open NHTSA recalls. Owners report 7 recurring issue clusters, led by “Headlight lens clouding and intermittent failure.” Volvo schedules maintenance every 10,000 miles or 12 months, whichever comes first — the cluster's service reminder counts down to it. Drive-E four-cylinder engines (2015+) require Volvo-spec 0W-20; the older five-cylinder turbos (XC70, C30) run on a timing belt with a firm replacement interval, not a chain. AWD Volvos use a Haldex-style rear coupling whose fluid service is the difference between an AWD system that lasts and a four-figure pump-and-clutch repair.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2006 Volvo S60.

Reported to NHTSA

Headlight lens clouding and intermittent failure

EXTERIOR LIGHTING

2 NHTSA complaints · 2010-12 → 2018-04

“THE PASSENGER SIDE LIGHT WORKS INTERMITTENTLY THIS HAS BEEN A SLIGHT ISSUE SINCE 2006 WHEN I HAVE HAD NEW LIGHTS INSTALLED ON A REGULAR BASIS. DESPITE ME GOING TO THE DEALER FOR OVER THE LAST 11 YEARS OR SO IT IS ONLY GETTING MORE FREQUENT IN AGE. IT IS NOT THE BULB BUT THE”
— Owner report, NHTSA ODI #11090018
“ON MY 2006 VOLVO S60 TURBO, THE HEADLIGHT LENSES CLOUDY DUE TO OXIDIZATION. THIS IS A SAFETY AND DURABILITY ISSUE. *TR”
— Owner report, NHTSA ODI #10372646

Read all complaints on NHTSA →

Transmission shift lever stuck in park

POWER TRAIN

2 NHTSA complaints · 2010-02 → 2010-12

“MY 2006 VOLVO S60 WILL NOT SHIFT OUT OF PARK WHEN THE VEHICLE IS COLD (AFTER SITTING OUTSIDE OVERNIGHT AT TEMPERATURES BELOW 45F). DEPENDING ON HOW COLD IT IS, IT TAKES FROM 5 TO 20 MINUTES FOR THE VEHICLE TO WARM ENOUGH THAT I CAN SHIFT IT INTO DRIVE. THE DEALER IS UNHELPFUL: I”
— Owner report, NHTSA ODI #10373621
“MY 2006 VOLVO S60 GETS STUCK IN PARK. I PROPERLY START THE VEHICLE, APPLY THE BRAKE AND ATTEMPT TO MOVE THE SHIFTER OUT OF PARK AND IT WON'T BUDGE. MY VEHICLE IS STILL UNDER WARRANTY AND WAS TOWED TO A DEALERSHIP WHERE I WAS TOLD I MUST HAVE "WASTED SOMETHING STICKY IN THE GEAR”
— Owner report, NHTSA ODI #10303532

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Air bag recall parts availability delay

AIR BAGS

4 NHTSA complaints · 2022-01 → 2024-03

“The contact owns a 2006 Volvo S60. The contact received notification of NHTSA Campaign Number: 21V766000 (Air Bags) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall”
— Owner report, NHTSA ODI #11573121
“The contact owns a 2006 Volvo S60. The contact received notification of NHTSA Campaign Number: 21V766000 (Air Bags) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair”
— Owner report, NHTSA ODI #11463412
“I was expected to pay over one thousand dollars to have the recall remedy performed. My home and location of car is Ketchikan, Alaska. There is no Volvo dealer in Ketchikan and no roads connecting town with the mainland road system. The car would have to be shipped by either”
— Owner report, NHTSA ODI #11446517

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Air bag malfunction or non-deployment after repair

AIR BAGS

2 NHTSA complaints · 2015-01 → 2023-07

“The contact owns a 2006 Volvo S60. The contact stated that the air bag was replaced under NHTSA Campaign Number: 21V766000 (Air Bags) and approximately 2 weeks later, while the vehicle was idling at a stop sign, the air bag compartment on the driver's side started smoking and”
— Owner report, NHTSA ODI #11533294
“TL* THE CONTACT OWNS A 2006 VOLVO S60. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE BECAME INVOLVED IN A CRASH WITH ANOTHER VEHICLE AND THE AIR BAG WARNING LIGHT ILLUMINATED. THE CONTACT HEARD A LOUD BANG AND A BURNING ODOR EMITTED FROM THE AIR BAG”
— Owner report, NHTSA ODI #10677125

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Electronic throttle module failure and limp mode

ENGINE

6 NHTSA complaints · 2011-10 → 2016-07

“I WAS DRIVING MY 2006 VOLVO S60 AND THE ENGINE SHUT OFF WITHOUT WARNING. THE ELECTRICAL SYSTEM SHUT OFF AND I WAS NOT EVEN ABLE TO PUT THE FLASHERS ON SO THAT OTHER DRIVERS COULD KNOW THAT THERE WAS A PROBLEM. I WAS ABLE TO PULL THE CAR TO THE SIDE OF THE ROAD (WITH DIFFICULTY”
— Owner report, NHTSA ODI #10477226
“IN MY 2006 VOLVO S60 THE ETM WENT OUT AFTER ONLY 48000 MILES. THE ENGINE HAS A ROUGH IDLE AND WON'T GO OVER 40 MPH. IT'S IN LIMP MODE. A REPLACEMENT FOR THE ETM IS UPWARDS OF $1,000 AND THE DEALER NEEDS TO BE THE ONE TO SERVICE TO MATE THE ETM TO THE CAR. LOOKING ON THE FORUMS”
— Owner report, NHTSA ODI #10510873
“ENGINE THROTTLE. CAR SLOW DOWN TO A CRAWL WHILE DRIVING SPEED AT 60 MILES ON HIGHWAY , CHECK ENGINE LIGHT. TRYING TO FIND IF A RECALL . OTHER MUST BE HAVING THIS PROBLEM . THIS IS 2006 S60 VOLVO”
— Owner report, NHTSA ODI #10882379

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Fuel pump or sensor failure causing stalling and leaks

FUEL/PROPULSION SYSTEM

3 NHTSA complaints · 2015-05 → 2019-06

“TL* THE CONTACT OWNS A 2006 VOLVO S60. WHILE DRIVING 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT HAD TO SHIFT THE GEAR TO NEUTRAL, TURN OFF AND RESTART THE VEHICLE IN ORDER TO ACCELERATE THE VEHICLE OUT OF THE INTERSECTION. THE VEHICLE WAS TAKEN TO BE DIAGNOSED. THE”
— Owner report, NHTSA ODI #10824546
“VEHICLE TURNS IT SELF OF WHILE DRIVING.I FELL VERY UNSAFE DRIVING THIS CAR, BECAUSE SOMEONE MIGHT HIT ME FROM BEHIND. THE DEALER TELLS ME IT'S A FUEL SENSOR MODULE. IT'S A FAULTY PART MENTIONED ALL OVER THE INTERNET”
— Owner report, NHTSA ODI #10721063
“A FEW MONTHS BACK, THIS VEHICLE WAS LEAKING GASOLINE FROM THE AREA OF FUEL PUMP. THE FUEL PUMP IS LOCATED UNDER THE REAR SEAT OF THE VEHICLE, SO THERE WAS ALSO A STRONG ODOR INSIDE THE CAR. THE VEHICLE FUEL TANK WAS FILLED JUST PRIOR TO THIS HAPPENING. SO, FOR 20 MILES, MYSELF”
— Owner report, NHTSA ODI #11223172

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Loss of brake power while driving uphill

SERVICE BRAKES, HYDRAULIC

3 NHTSA complaints · 2006-07 → 2009-09

“I FIRST EXPERIENCED THIS BRAKE FAILURE 2 YEARS AGO DURING AN EXIT FROM A HIGHWAY ON AN UPHILL OFF-RAMP. WHEN I PRESSED THE BRAKE PEDAL, THERE WAS ABSOLUTELY NO BRAKING POWER. ONLY AFTER I LIFTED MY FOOT FROM THE BRAKE AND REAPPLIED PRESSURE DID I HAVE ANY BRAKING POWER. THIS HAS”
— Owner report, NHTSA ODI #10282501
“I OWN A 2006 VOLVO S60 R AND I AM FILING A COMPLAINT FOR THE LOSS OF BRAKING POWER WHEN GOING UPHILL SLOWLY OR MODERATELY FAST. THE CONDITION WILL OCCUR IN ANY TYPE OF WEATHER. TIRES OR BRAKES SUCH AS ROTORS AND PADS HAVE NO ROLL IN THE PROBLEM AS REPORTED BY OTHER OWNERS AND”
— Owner report, NHTSA ODI #10217326
“CAR TYPE: VOLVO S60R MODEL YEAR 2006 (EURO SPEC.) MANUAL TRANSMISSION. TECHNICALLY NEAR IDENTICAL WITH VOLVO S60R SOLD IN US MARKET, EXCEPT FOR LIGHTS AND SPEEDOMETER. TEMPORARY COMPLETE LOSS OF BRAKE POWER GOING UPHILL AT MODERATE SPEED (+/- 30MPH), WHEN DEPRESSING CLUTCH AND”
— Owner report, NHTSA ODI #10163024

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Annual Service)

Every 10,000 mi

Replace every 10,000 miles or 12 months with Volvo-spec oil (VCC 0W-20 on Drive-E engines). Turbo five-cylinders in the older XC70/C30 are harder on oil — many specialists suggest 7,500 miles on those.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Timing Belt (5-Cylinder — XC70, C30)

Every 105,000 mi

Volvo's five-cylinder engines use a timing belt: replace around 105,000 miles or 10 years (verify your year's exact interval). Interference engine — do the tensioner and idlers in the same job. Drive-E four-cylinders (2015+) use a chain instead.

Estimated cost — typical U.S. ranges

Dealer

~$935–$1175

Shop

~$655–$825

DIY

Pro only

On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.

Tire Rotation

Every 10,000 mi

Rotate at every annual service. AWD models: replace tires in matched sets — tread mismatch works the Haldex coupling constantly.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect pads, rotors, and hoses at every service. Heavy XC90s wear front pads quickly in city duty; check electronic parking-brake function on 2016+ models.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 24,000 mi

Replace DOT 4 fluid every 2 years regardless of miles — standard practice for the moisture-absorbing fluid, and cheap insurance for the ABS unit.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

AWD Coupling Fluid (Haldex)

Every 40,000 mi

AWD models: replace the rear coupling's fluid roughly every 40,000 miles (Volvo's published interval varies by generation — check your manual). Skipping it clogs the pump filter and kills the AWD unit; whirring from the rear axle is the classic late symptom.

Estimated cost — typical U.S. ranges

Dealer

~$220–$290

Shop

~$155–$205

DIY

~$40–$90

VW/Audi/Volvo AWD coupling — specific fluid required. Filter usually swapped at the same time.

Automatic Transmission Fluid

Every 60,000 mi

The Aisin 8-speed is labeled long-life, but Volvo specialists broadly recommend fluid service around 60,000 miles — sooner with towing. Use the specified JWS/Toyota WS-type fluid for your gearbox.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 60,000 mi

Drive-E turbo fours: plugs around every 60,000 miles. Supercharged+turbocharged T6/T8 engines run higher cylinder pressures — don't stretch the interval.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Engine Air Filter

Every 30,000 mi

Replace roughly every 30,000 miles; inspect annually in dusty climates.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 10,000 mi

Volvo specifies frequent cabin-filter replacement — annually on most models, in keeping with the brand's air-quality focus (CleanZone on newer cars).

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Engine Coolant

On condition / lifetime

Volvo long-life coolant typically runs ~10 years on the schedule; refresh with Volvo-spec coolant around 100,000 miles per independent-specialist practice.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

38 crashes 1990–2024

How the 38 occupant deaths break down

34

driver deaths

4

passenger deaths

38

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2006 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

1

complaints mentioning a crash

1

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2006 Volvo S60 reflects Volvo's published service intervals and the Volvo Service Reminder system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.