2009 Chevrolet Aveo Recalls, Problems & Maintenance

The 2009 Chevrolet Aveo has no open NHTSA recalls. Owners report 6 recurring issue clusters, led by “Front suspension wear and premature tire wear.” Chevrolet vehicles use the GM Oil Life System (OLS) — a percentage-based monitor that calculates oil life from driving conditions, not fixed mileage. When the OLS drops to 0%, oil and filter are due. The schedule below reflects GM's Normal Use intervals for everything else.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2009 Chevrolet Aveo.

Reported to NHTSA

Front suspension wear and premature tire wear

SUSPENSION

25 NHTSA complaints · 2010-08 → 2018-06

“THIS IS THE THIRD ENTRY MADE TRYING TO GET THE FRONT END CREAKING NOISES FROM MY CAR FIXED BY GM”
— Owner report, NHTSA ODI #10509366
“ON MY 2009 CHEVROLET AVEO5: THE FRAME IS NOT PROPERLY MADE (STRAIGHT)”
— Owner report, NHTSA ODI #10366781
“TL* THE CONTACT OWNS A 2009 CHEVROLET AVEO. THE CONTACT STATED THE FRONT TIRES WERE REPLACED FOUR TIMES”
— Owner report, NHTSA ODI #10347025

Read all complaints on NHTSA →

Engine stall or loss of acceleration while driving

VEHICLE SPEED CONTROL

74 NHTSA complaints · 2009-11 → 2024-01

“MY 2009 CHEVY AVEO HAS BEEN NOTHING BUT TROUBLE! THE PROBLEM STARTED WITH 89,000 MILES. IN IDLE, AFTER ABOUT 2 MINUTES, THE CAR WOULD SHAKE VIOLENTLY”
— Owner report, NHTSA ODI #11302225
“TL* THE CONTACT OWNS A 2009 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE DECELERATED AND STALLED WITHOUT WARNING”
— Owner report, NHTSA ODI #10664636
“TL*THE CONTACT OWNS A 2009 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE DRIVING AT ANY SPEED THE VEHICLE WOULD UNEXPECTEDLY DECELERATE, SURGE FORWARD AND THEN SHAKE WHILE SLOWING DOWN”
— Owner report, NHTSA ODI #10405906

Read all complaints on NHTSA →

Ignition switch failure to start or shut off

ELECTRICAL SYSTEM

19 NHTSA complaints · 2009-10 → 2019-03

“TL* THE CONTACT OWNS A 2009 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE PARKED AND REMOVING THE KEY OUT THE IGNITION, THE VEHICLE CONTINUED TO OPERATE”
— Owner report, NHTSA ODI #10783322
“TL* THE CONTACT OWNS A 2009 CHEVROLET AVEO. THE CONTACT STATED THAT THE IGNITION KEY FAILED TO DISENGAGE FROM THE IGNITION WITHOUT WARNING”
— Owner report, NHTSA ODI #10716171
“CAR WOULD NOT START. PUT CHARGER ON IT AND EVEN TRIED JUMP STARTING IT. CAR WOULD NOT EVEN ENGAGE THE STARTER”
— Owner report, NHTSA ODI #10454066

Read all complaints on NHTSA →

Headlight failure from burnt wiring or connectors

EXTERIOR LIGHTING

10 NHTSA complaints · 2012-04 → 2018-02

“TL* THE CONTACT OWNS A 2009 CHEVROLET AVEO. WHILE DRIVING ON THE HIGHWAY AT AN UNKNOWN SPEED, THE HEADLIGHTS WENT OUT ABRUPTLY”
— Owner report, NHTSA ODI #11071879
“I HAVE HAD TO CHANGE MY HEADLIGHTS 5 TIMES SINCE I BOUGHT IT IN 2010. THIS TIME WHEN I CHANGED THE FRONT DRIVERS SIDE THE HARNESS WAS BURNT AND MELTED”
— Owner report, NHTSA ODI #10715485
“LEFT FRONT HEADLIGHT WENT DIM AT NIGHT . REPLACED THE BULB BUT DID NOT FIX THE PROBLEM . WHEN CHECKING THE WIRE TO THE BULB NOTICED BURN MARKS”
— Owner report, NHTSA ODI #10546631

Read all complaints on NHTSA →

Air bag non-deployment in a crash

AIR BAGS

9 NHTSA complaints · 2012-02 → 2019-11

“THE DRIVER'S SIDE AIR BAG DEPLOYED, BUT THE PASSENGER SIDE AIR BAG DID NOT”
— Owner report, NHTSA ODI #10715420
“HOWEVER, WE NOTICED THAT NONE OF THE AIRBAGS EVER DEPLOYED”
— Owner report, NHTSA ODI #10597281
“HER AIR BAGS DID NOT DEPLOY IN SPITE OF MULTIPLE STRIKES”
— Owner report, NHTSA ODI #10584424

Read all complaints on NHTSA →

Service brake failure leading to a crash

SERVICE BRAKES

6 NHTSA complaints · 2014-06 → 2018-06

“WHILE DRIVING AT APPROXIMATELY 40 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND WITHOUT WARNING, WHICH CAUSED THE VEHICLE TO CRASH INTO ANOTHER VEHICLE”
— Owner report, NHTSA ODI #10794705
“TL* THE CONTACT OWNS A 2009 CHEVROLET AVEO. WHILE DRIVING APPROXIMATELY 10 MPH, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE BEGAN TO SHAKE”
— Owner report, NHTSA ODI #10689582
“THE PISTON IS PUSHING THE BRAKES AND KEEPING APPLIED ALL THE TIME. WE HAVE REPLACE THE CALIPERS, BOOSTER AND MASTER CYLINDER”
— Owner report, NHTSA ODI #10905733

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (per Oil Life System)

Every 7,500 mi

Change oil when the Oil Life System reaches 0% or every 12 months — whichever comes first. dexos1-approved synthetic oil required on all gas engines since 2011.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 7,500 mi

Rotate tires every 7,500 miles. Silverado 4x4 and Tahoe owners benefit from earlier rotations to even out drivetrain wear.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect brake pads, rotors, and parking brake at each tire rotation. Equinox and Malibu front pads typically last 40,000-50,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 45,000 mi

GM specifies brake fluid replacement based on contamination testing. Test every 30,000 miles; replace if moisture content exceeds 3% or fluid appears dark.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 45,000 mi

GM long-life cellulose air filters are rated 45,000 miles. Direct-injection engines are sensitive to airflow restriction; inspect at every oil change.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 45,000 mi

Severe service (heavy towing, frequent stop-and-go, dusty conditions): replace every 45,000 miles. Normal service: 97,500 miles. Use Dexron-VI on 6L80/8L90 transmissions.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 100,000 mi

GM iridium spark plugs are rated 100,000 miles on most LS and LT engines. The 5.3L V8 in Silverado 1500 commonly fouls plugs early under heavy idling.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Dex-Cool Engine Coolant

Every 50,000 mi

GM Dex-Cool (orange): first change at 150,000 miles or 5 years, then every 50,000 miles. Mixing with green coolant creates a sludge that destroys the cooling system.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Rear Differential Fluid

Every 50,000 mi

Silverado and Tahoe: replace rear axle fluid every 50,000 miles, or 25,000 miles if towing. Limited-slip differentials require GM friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 22,500 mi

Replace the cabin air filter every 22,500 miles. Silverado and Tahoe owners in dusty climates should replace earlier.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

96 crashes 1990–2024

How the 96 occupant deaths break down

71

driver deaths

25

passenger deaths

96

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2008 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

13

complaints mentioning a crash

3

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2009 Chevrolet Aveo reflects Chevrolet's published service intervals and the Oil Life System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.