2016 Chevrolet Spark Recalls, Issues & Maintenance

The 2016 Chevrolet Spark carries 1 open NHTSA recall — most recently covering inflator module. Owners report 5 recurring issue clusters, led by “Transmission slipping and clutch wear.” Chevrolet vehicles use the GM Oil Life System (OLS) — a percentage-based monitor that calculates oil life from driving conditions, not fixed mileage. When the OLS drops to 0%, oil and filter are due. The schedule below reflects GM's Normal Use intervals for everything else.

1 Open Recall

Source: NHTSA

AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Campaign #17V307000 · Sep 5, 2017

Issue: General Motors LLC (GM) is recalling certain 2016-2017 Chevrolet Spark vehicles. In the event of a crash, if a young child is seated improperly and not wearing a seat belt while in the front passenger seat, deployment of the front passenger air bag may injure the occupant's neck. As such, these vehicles fail to comply with the requirements of Federal Motor Safety Standard (FMVSS) number 208, "Occupant Crash Protection."

Risk: In the event of a crash with a frontal air bag deployment, an unbelted child in the front passenger seat has an increased risk of injury.

Fix: GM will notify owners, and dealers will replace the passenger air bag module, free of charge. The recall began July 5, 2017. Owners may contact GM customer service at 1-800-222-1020. GM's number for this recall is 17199.

Recall data refreshed Sep 13, 2026.

Known issues for this vehicle

What drivers and federal regulators have officially reported about the 2016 Chevrolet Spark.

1 active NHTSA investigation

Source: NHTSA
  • Desiccated Air Bag Inflator Rupture

    Action #EA21002 · opened Sep 17, 2021

    From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 200…

    View on NHTSA →

Reported to NHTSA

Transmission slipping and clutch wear

POWER TRAIN

3 NHTSA complaints · 2017-09 → 2022-07

The contact stated while driving 60 MPH, the transmission was slipping, and the cruise control was not operating correctly
Owner report, NHTSA ODI #11474938
CLUTCH WORE OUT ON 2016 CHEVROLET SPARK LS IN LESS THAN 11,000 MILES (JUST OVER 1 YEAR OLD)
Owner report, NHTSA ODI #11022737

Read all complaints on NHTSA →

Brake failure and loss of stopping power

SERVICE BRAKES

21 NHTSA complaints · 2016-07 → 2023-10

I WAS DRIVING A 2016 CHEVROLET SPARK EV ON A CITY ROADWAY WHEN I HAD A COMPLETE BRAKE FAILURE AND ALMOST WAS INVOLVED IN A COLLISION
Owner report, NHTSA ODI #11034167
ON THE WAY BACK TO MY SAN FRANCISCO HOME FROM THE NOVATO CHEVROLET DEALER WHERE I HAD JUST PURCHASED A NEW BLACK 2016 CHEVROLET SPARK EV MY BRAKES STOPPED FUNCTIONING
Owner report, NHTSA ODI #10885413
I have had my 2016 Chevrolet Spark EV in for repairs to three Chevy dealers for issues regarding random brake stuttering and complete brake failure resulting in running stop lights and stop signs going 30> MPH
Owner report, NHTSA ODI #11452434

Read all complaints on NHTSA →

Airbag deployment and warning system issues

AIR BAGS

5 NHTSA complaints · 2016-09 → 2023-10

During the crash, the driver-side curtain air bags did not immediately deploy
Owner report, NHTSA ODI #11550953
GOTTEN INTO A MINOR ACCIDENT AND THE AIRBAGS DID NOT DEPLOY AND THE SEAT BELT TENSIONER DID NOT WORK
Owner report, NHTSA ODI #10908345
MY VEHICLE HAS BEEN RECALLED, AND MY LOCAL CHEVROLET DEALERSHIP HAS SCHEDULED AN APPOINTMENT FOR 2 WEEKS FROM NOW
Owner report, NHTSA ODI #10910935

Read all complaints on NHTSA →

Sudden loss of propulsion and unexpected shutdown

ELECTRICAL SYSTEM, FUEL/PROPULSION SYSTEM

4 NHTSA complaints · 2019-09 → 2025-12

While driving in early 2025, my 2016 Chevrolet Spark EV suddenly lost all ability to accelerate
Owner report, NHTSA ODI #11704345
The vehicle was charged and had a remaining driving range of 51 miles when the vehicle suddenly shut down on a major city road without any prior warning or symptoms of a problem
Owner report, NHTSA ODI #11660265
I DID MY RECALL FOR TRANSMISSION CONTROL MODULE BY CHEVEROLET DEALERSHIP AND ALL OF SUDDEN MY CAR SHUT OFF WHILE DRIVING IN BUSY TRAFFIC ON A BUSY ROAD
Owner report, NHTSA ODI #11258676

Read all complaints on NHTSA →

Electrical system and lighting malfunctions

ELECTRICAL SYSTEM

5 NHTSA complaints · 2016-12 → 2020-12

WHILE DRIVING APPROXIMATELY 30 MPH, THE ENTERTAINMENT SCREEN AND INSTRUMENT PANEL LIGHTING FAILED WITHOUT WARNING
Owner report, NHTSA ODI #10936779
THE WINDSHIELD WIPERS STOPPED OPERATING WHILE DRIVING ON A HIGHWAY IN THE RAIN
Owner report, NHTSA ODI #11383516
WHILE DRIVING APPROXIMATELY 45-50 MPH, THERE WAS AN ABNORMAL SMOKE ODOR IN THE CABIN OF THE VEHICLE
Owner report, NHTSA ODI #11078277

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 13, 2026. Investigation data refreshed Sep 13, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (per Oil Life System)

Every 7,500 mi

Change oil when the Oil Life System reaches 0% or every 12 months — whichever comes first. dexos1-approved synthetic oil required on all gas engines since 2011.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 7,500 mi

Rotate tires every 7,500 miles. Silverado 4x4 and Tahoe owners benefit from earlier rotations to even out drivetrain wear.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect brake pads, rotors, and parking brake at each tire rotation. Equinox and Malibu front pads typically last 40,000-50,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 45,000 mi

GM specifies brake fluid replacement based on contamination testing. Test every 30,000 miles; replace if moisture content exceeds 3% or fluid appears dark.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 45,000 mi

GM long-life cellulose air filters are rated 45,000 miles. Direct-injection engines are sensitive to airflow restriction; inspect at every oil change.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 45,000 mi

Severe service (heavy towing, frequent stop-and-go, dusty conditions): replace every 45,000 miles. Normal service: 97,500 miles. Use Dexron-VI on 6L80/8L90 transmissions.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Transfer Case Fluid (4WD)

Every 45,000 mi

Silverado 4WD and Tahoe 4WD: replace transfer case fluid every 45,000 miles, sooner if towing or off-roading. Use GM Auto-Trak II fluid.

Estimated cost — typical U.S. ranges

Dealer

~$105–$140

Shop

~$75–$100

DIY

~$15–$40

AWD/4WD vehicles only. Easy drain-and-fill on most platforms.

Spark Plugs

Every 100,000 mi

GM iridium spark plugs are rated 100,000 miles on most LS and LT engines. The 5.3L V8 in Silverado 1500 commonly fouls plugs early under heavy idling.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Dex-Cool Engine Coolant

Every 50,000 mi

GM Dex-Cool (orange): first change at 150,000 miles or 5 years, then every 50,000 miles. Mixing with green coolant creates a sludge that destroys the cooling system.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Rear Differential Fluid

Every 50,000 mi

Silverado and Tahoe: replace rear axle fluid every 50,000 miles, or 25,000 miles if towing. Limited-slip differentials require GM friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 22,500 mi

Replace the cabin air filter every 22,500 miles. Silverado and Tahoe owners in dusty climates should replace earlier.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

26 crashes 2010–2024

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

3

complaints mentioning a crash

1

complaints mentioning a fire

Reviewed known issues for this vehicle·Open recalls for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2016 Chevrolet Spark reflects Chevrolet's published service intervals and the Oil Life System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.