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2016 Hyundai Santa Fe Sport Recalls, Issues & Maintenance

The 2016 Hyundai Santa Fe Sport carries 1 open NHTSA recall — most recently covering latch. Owners report 4 recurring issue clusters, led by “ABS warning light and brake pedal lock-up.” Hyundai's owner's manual splits service into Normal and Severe schedules. Most US drivers qualify as Severe due to short trips, extreme temperatures, or stop-and-go traffic. Hyundai Assurance covers the first 3 years / 36,000 miles of complimentary maintenance on new vehicles. The Theta II 2.0L and 2.4L engines (2011-2019) are subject to TSBs around oil consumption — strict adherence to oil intervals matters.

1 Open Recall

Source: NHTSA

LATCHES/LOCKS/LINKAGES:HOOD:LATCH

Campaign #17V358000 · May 6, 2017

Issue: Hyundai Motor America (Hyundai) is recalling certain 2013-2017 Santa Fe and Santa Fe Sport vehicles. In the affected vehicles, the secondary hood latch actuating cable may corrode and bind, causing the secondary hood latch to remain in the unlatched position when the hood is closed.

Risk: If the hood is not securely closed or the primary latch is inadvertently released and the secondary latch is not engaged, the hood could unexpectedly open while driving, increasing the risk of a vehicle crash.

Fix: Hyundai will notify owners, and dealers will replace the secondary latch cable, free of charge. The recall began on August 4, 2017. Owner's may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for the recall is 163.

Recall data refreshed Sep 13, 2026.

Known issues for this vehicle

What drivers and federal regulators have officially reported about the 2016 Hyundai Santa Fe Sport.

1 active NHTSA investigation

Source: NHTSA

  • Hyundai and Kia ABS Module Fires

    Action #AQ23002 · opened Nov 17, 2023

    The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electron…

    View on NHTSA →

Reported to NHTSA

ABS warning light and brake pedal lock-up

SERVICE BRAKES, HYDRAULIC

4 NHTSA complaints · 2022-10 → 2025-07

“Me and my [XXX] was leaving on a road trip and my vehicles brakes lock up while I was driving. I did not have my brakes applied. The brakes locked up randomly with out applying them”
— Owner report, NHTSA ODI #11675503
“The contact owns a 2016 Hyundai Santa Fe Sport. The contact stated that while driving approximately 40-50 MPH, the ABS warning light illuminated”
— Owner report, NHTSA ODI #11671703
“The contact owns a 2016 Hyundai Santa Fe Sport. The contact received notification of NHTSA Campaign Number: 22V056000 (Service Brakes, Hydraulic) however, the part to do the recall repair was not yet available”
— Owner report, NHTSA ODI #11505003

Read all complaints on NHTSA →

Sunroof and windshield glass shattering

UNKNOWN OR OTHER

3 NHTSA complaints · 2017-09 → 2026-01

“The sunroof glass suddenly shattered while driving slowly into a parking lot”
— Owner report, NHTSA ODI #11713385
“WHILE DRIVING ON A SMOOTH HIGHWAY, THE SUNROOF EXPLODED OUT OF THE CAR. IF THE SUNSCREEN HAD BEEN OPEN, MY WIFE AND I WOULD HAVE BEEN CUT TO PIECES BY THE FLYING GLASS”
— Owner report, NHTSA ODI #11119372
“TL* THE CONTACT OWNS A 2016 HYUNDAI SANTA FE SPORT. WHILE THE VEHICLE WAS PARKED, THE CONTACT ATTEMPTED TO KILL A BUG ON THE FRONT WINDSHIELD WITH HIS HAND AND THE ENTIRE WINDSHIELD SHATTERED”
— Owner report, NHTSA ODI #11021608

Read all complaints on NHTSA →

Engine stall or seizure from connecting rod bearing failure

ENGINE

38 NHTSA complaints · 2019-03 → 2026-07

“The engine powertrain system, specifically the internal engine lubrication, timing chain, and camshaft sensors. The vehicle's Theta II engine suffers from systemic, excessive oil consumption, which starved the engine of lubrication”
— Owner report, NHTSA ODI #11740491
“The contact owns a 2016 Hyundai Santa Fe Sport. While driving at an undisclosed speed, there was an abnormal odor coming from the vehicle. The contact stated that the engine was consuming an excessive amount of engine oil”
— Owner report, NHTSA ODI #11714583
“September 3rd, 2025, my engine failed, for the second time and left me stuck at a busy intersection, in the middle lane and can't move”
— Owner report, NHTSA ODI #11702862

Read all complaints on NHTSA →

Engine compartment fire

ENGINE

11 NHTSA complaints · 2020-09 → 2026-08

“The contact owns a 2016 Hyundai Santa Fe Sport. The contact stated that while driving approximately 65 MPH and attempting to overtake another vehicle, the vehicle lost automotive power and decelerated with the check engine, battery, and oil warning lights illuminated”
— Owner report, NHTSA ODI #11755852
“One day after the vehicle was returned from the dealership, the engine compartment caught fire while the vehicle was being driven”
— Owner report, NHTSA ODI #11745727
“VEHICLE CAUGHT FIRE SPONTANEOUSLY AT A PARKING LOT. CAR WAS JUST SERVICED AND INSPECTED A MONTH PRIOR AT THE HYUNDAI DEALER WHERE I PURCHASED IT AND HAD NO PROBLEMS REPORTED. CAR WAS PARKED AT THE TIME OF THE INCIDENT”
— Owner report, NHTSA ODI #11355609

Read all complaints on NHTSA →

Note: NHTSA also opened 1 defect investigation(s) on this vehicle that closed without action.

Issues on other model years

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 13, 2026. Investigation data refreshed Sep 13, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 3,750 mi

Severe service: every 3,750 miles. Normal service: 7,500 miles. Theta II 2.0L/2.4L (Sonata, Santa Fe, Tucson 2011-2019): never extend — oil consumption issues are documented in Hyundai TSBs.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 7,500 mi

Rotate tires every 7,500 miles. AWD Tucson and Santa Fe owners benefit from rotation at 5,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect brake pads, rotors, calipers, and parking brake every 7,500 miles. Elantra and Sonata front pads typically last 40,000-50,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 30,000 mi

Replace DOT 3 brake fluid every 30,000 miles or 24 months. Required to maintain ABS and ESC pump life.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace engine air filter every 30,000 miles. Severe service or dusty conditions: 15,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 30,000 mi

Severe service: every 30,000 miles. Normal: 60,000 miles. Use Hyundai SP-IV or SPH-IV — substitutes can cause harsh shifting and torque converter damage.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 105,000 mi

Iridium spark plugs are rated 105,000 miles on Theta II, Lambda II, and Smartstream engines. 1.6T (Veloster N, Kona N): 60,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Long-Life Coolant

Every 30,000 mi

Hyundai Long-Life Coolant (pink): first change at 60,000 miles, then every 30,000. Do not substitute green or orange coolant — it damages the cylinder head gasket on GDI engines.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 15,000 mi

Replace cabin air filter every 15,000 miles. Located behind the glove box on most Hyundai models.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Drive Belt Inspection

Every 60,000 mi

Inspect serpentine belt and tensioner every 60,000 miles. Replace at 90,000 miles on most models.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2016 Hyundai Santa Fe Sport reflects Hyundai's published service intervals and the Service Reminder system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.

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