2021 Hyundai Tucson Recalls, Issues & Maintenance

The 2021 Hyundai Tucson carries 1 open NHTSA recall — most recently covering control unit/module. Owners report 7 recurring issue clusters, led by “Engine knock sensor failure and oil consumption.” Hyundai's owner's manual splits service into Normal and Severe schedules. Most US drivers qualify as Severe due to short trips, extreme temperatures, or stop-and-go traffic. Hyundai Assurance covers the first 3 years / 36,000 miles of complimentary maintenance on new vehicles. The Theta II 2.0L and 2.4L engines (2011-2019) are subject to TSBs around oil consumption — strict adherence to oil intervals matters.

1 Open Recall

Source: NHTSA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

Campaign #20V543000 · Apr 9, 2020

Issue: Hyundai Motor America (Hyundai) recalled certain 2019-2021 Tucson vehicles on September 4, 2020. On December 30, 2020, Hyundai expanded the recall population, and added certain 2016-2018 Tucson vehicles. The Anti-lock Brake Hydraulic Electronic Control Unit (HECU) could corrode internally and cause an electrical short, possibly resulting in an engine compartment fire.

Risk: An engine compartment fire can increase the risk of injury or crash.

Fix: Hyundai will notify owners, and dealers will replace the HECU fuse. For 2019-2021 model years, the Electronic Stability Control (ESC) software will also be updated. Recall repairs will be performed free of charge. Owners are advised to park outside and away from structures as a precaution until the recall repair is complete. The recall began November 2, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 195.

Recall data refreshed Sep 6, 2026.

Known issues for this vehicle

What drivers and federal regulators have officially reported about the 2021 Hyundai Tucson.

1 active NHTSA investigation

Source: NHTSA
  • Hyundai and Kia ABS Module Fires

    Action #AQ23002 · opened Nov 17, 2023

    The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electron…

    View on NHTSA →

Reported to NHTSA

Engine knock sensor failure and oil consumption

ENGINE

28 NHTSA complaints · 2021-09 → 2026-08

My engine light started to flash.I tried to accelerate my car barely went 10 miles an hour.I got Home 2 minutes later.There was major knocking.I had the car towed to [XXX], Hyundai, the only code that is showing up on the diagnostics, is P1326 there is an open class action…
Owner report, NHTSA ODI #11751238
This vehicle burns oil at an alarming rate. I am getting oil changes every 3K miles, and when I take it in, the dipstick is dry. I receive no oil lights to tell me it is low. I just had to get spark plugs and the mechanic at the garage told me this was due to the oil…
Owner report, NHTSA ODI #11752252
My 2021 Hyundai Tucson has experienced repeated engine-related failures associated with a knock sensor (P1326) fault that causes the vehicle to enter limp mode and lose power while driving. This issue has occurred multiple times at approximately 15,000, 17,000, 41,000, and…
Owner report, NHTSA ODI #11735611
This vehicle has stalled three times while driving, putting me and my two young children in immediate danger. Each time, the car operated normally until a flashing engine light appeared, RPMs spiked, and the vehicle suddenly lost all power—entering “limp mode” and unable to…
Owner report, NHTSA ODI #11697088

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ABS module electrical short and fire risk recall

SERVICE BRAKES, ELECTRICAL SYSTEM

10 NHTSA complaints · 2021-01 → 2021-03

HYUNDAI TUCSON ANTI-LOCK BRAKE SYSTEM MODULES CORRODE INTERNALLY AND CAUSE AN ELECTRICAL SHORT AND FIRE. THEY ISSUED A RECALL, AND THEIR NOTICES SAY IT WILL TAKE LESS THEN ONE HOUR TO PERFORM INSTALLATION OF NEW ABS MODULES, YET ALL DEALERSHIPS SAY IT TAKES HALF A DAY
Owner report, NHTSA ODI #11403623
IN THE INITIAL NHTSA TUCSON RECALL, DATED SEPTEMBER 4, 2020, THE ONLY 2021MY TUCSON VEHICLES TO BE INCLUDED WERE THOSE MANUFACTURED THROUGH 3/31/20 AND SPECIFICALLY ON 6/23/20. ONCE THE PROBLEM WITH THE ABS MODULE HAD BEEN IDENTIFIED AND CONFIRMED, AND THE RECALL ISSUED…
Owner report, NHTSA ODI #11404778
TL* THE CONTACT OWNS A 2021 HYUNDAI TUCSON. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 20V543000 (SERVICE BRAKES, HYDRAULIC) HOWEVER, THE PART TO DO THE RECALL REPAIR WAS UNAVAILABLE
Owner report, NHTSA ODI #11399906

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Forward collision avoidance system unintended activation

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

4 NHTSA complaints · 2021-01 → 2026-06

Forward crash avoidance system keeps activating causing the car to brake on it's own. This was previously fixed on my car once back in 2022 and now in 2026 it is happening again. I have been trying to communicate with Hyundai regarding additional years to current recall but…
Owner report, NHTSA ODI #11746359
The contact stated that upon starting the vehicle on several occasions, the message "Check the Forward Collison System" was displayed, and a collision warning light illuminated. The vehicle was taken to a dealer, where it was diagnosed that the forward-looking camera had…
Owner report, NHTSA ODI #11743425

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Spontaneous sunroof and rear window glass shattering

STRUCTURE:BODY

4 NHTSA complaints · 2024-02 → 2026-07

Panoramic sunroof spontaneously exploded when driving on highway. No warning. Sounded like a gunshot. Had to pull over on the highway and clean off as much glass as I could so it did not cause injury or damage to other motorists
Owner report, NHTSA ODI #11573848
While driving on the freeway my sunroof suddenly imploded sending glass everywhere. No warning whatsoever it was like a bomb went off out of nowhere. Nothing hit the car and temps were not high and it just imploded This is a serious matter and extremely dangerous
Owner report, NHTSA ODI #11681195
I left my house this am in below zero temperatures. I drove to my daughter's apartment complex 41 miles away. I pulled into her underground parking garage and then heard a loud pop, followed by the rear hatch window imploding into thousands of pieces
Owner report, NHTSA ODI #11711943

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Engine compartment fire

ENGINE

3 NHTSA complaints · 2023-07 → 2026-02

The contact stated while driving 5 MPH in the driveway, there was steam coming out from under the hood. There was no warning light illuminated. The contact parked the vehicle. The contact stated that as he opened the hood, flames came out. The contact's girlfriend also saw…
Owner report, NHTSA ODI #11535510
The contact stated that while driving at 10 MPH, an abnormal clicking sound was coming from under the hood. No warning lights illuminated. In addition, the contact managed to pull over to the shoulder of the road, where white smoke was noticed leaking from under the hood, and…
Owner report, NHTSA ODI #11715856

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Delayed or absent throttle response from stop

POWER TRAIN, FUEL/PROPULSION SYSTEM, ENGINE

5 NHTSA complaints · 2021-01 → 2025-05

SEVERE HESITATION WHEN ATTEMPTING TO ACCELERATE FROM A STOP. CAR DOES NOT MOVE, REQUIRES SVERAL ATTEMPTS TO PRESS THE ACCELERATOR BEFORE THE CAR RESPONDS, EXTREMELY DANGEROUS WHEN ENTERING AN ON RAMP, MERGING ONTO A HIGHWAY, OR IN HEAVY TRAFFIC
Owner report, NHTSA ODI #11398545
When sitting at a stop and then accelerating to leave the stop position, the car will go and then all of a sudden it will stall out and I'm pressing the gas pedal, pressing the gas pedal quite a few times before the car even decides to move. This happens when I'm changing lanes…
Owner report, NHTSA ODI #11660001

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Airbag non-deployment and seatbelt injury in crash

AIR BAGS, SEAT BELTS

2 NHTSA complaints · 2023-12 → 2025-07

During this sequence of collisions, and despite the magnitude of the impact, I must express my extreme concern that the left side airbag (driver's side) did not deploy. This failure caused Mr. [XXX] , the undersigned, to suffer a neck injury as a direct consequence of the…
Owner report, NHTSA ODI #11675342
AIR BAG ON DRIVERS SIDE DID NOT OPEN SAME THING WITH MY 2019 ELANTRA 3 YEARS AGO
Owner report, NHTSA ODI #11559824

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Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 11, 2026. Investigation data refreshed Sep 11, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 3,750 mi

Severe service: every 3,750 miles. Normal service: 7,500 miles. Theta II 2.0L/2.4L (Sonata, Santa Fe, Tucson 2011-2019): never extend — oil consumption issues are documented in Hyundai TSBs.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 7,500 mi

Rotate tires every 7,500 miles. AWD Tucson and Santa Fe owners benefit from rotation at 5,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect brake pads, rotors, calipers, and parking brake every 7,500 miles. Elantra and Sonata front pads typically last 40,000-50,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 30,000 mi

Replace DOT 3 brake fluid every 30,000 miles or 24 months. Required to maintain ABS and ESC pump life.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace engine air filter every 30,000 miles. Severe service or dusty conditions: 15,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 30,000 mi

Severe service: every 30,000 miles. Normal: 60,000 miles. Use Hyundai SP-IV or SPH-IV — substitutes can cause harsh shifting and torque converter damage.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 105,000 mi

Iridium spark plugs are rated 105,000 miles on Theta II, Lambda II, and Smartstream engines. 1.6T (Veloster N, Kona N): 60,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Long-Life Coolant

Every 30,000 mi

Hyundai Long-Life Coolant (pink): first change at 60,000 miles, then every 30,000. Do not substitute green or orange coolant — it damages the cylinder head gasket on GDI engines.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 15,000 mi

Replace cabin air filter every 15,000 miles. Located behind the glove box on most Hyundai models.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Drive Belt Inspection

Every 60,000 mi

Inspect serpentine belt and tensioner every 60,000 miles. Replace at 90,000 miles on most models.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

17 crashes 2010–2024

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

2

complaints mentioning a crash

3

complaints mentioning a fire

Reviewed known issues for this vehicle·Open recalls for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2021 Hyundai Tucson reflects Hyundai's published service intervals and the Service Reminder system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.