1991 Dodge Stealth Recalls, Problems & Maintenance

The 1991 Dodge Stealth has no open NHTSA recalls. Owners report 5 recurring issue clusters, led by “Seat belt retractor not removing slack.” Dodge uses Stellantis' Oil Change Indicator — it watches engine load and duty cycle and messages when to change oil, capped at 10,000 miles or 12 months. Know your engine: the 3.6L Pentastar V6 goes 100,000 miles on plugs, while HEMI V8s carry sixteen plugs (two per cylinder) on a roughly 30,000-mile interval — that's a real cost difference at the service counter. HEMI models with MDS cylinder deactivation are especially sensitive to overdue oil.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 1991 Dodge Stealth.

Reported to NHTSA

Seat belt retractor not removing slack

SEAT BELTS

11 NHTSA complaints · 2006-04 → 2007-06

“I HAVE A 1991 DODGE STEALTH AND THE RETRACTOR FOR THE SEAT BELT NO LONGER WORKS. WHEN YOU PUT ON THE SEAT BELT IN MOST CASES THE SLACK IS NOT TAKEN UP”
— Owner report, NHTSA ODI #10186660
“MY DRIVER'S SIDE SEATBELT DOES NOT WORK PROPERLY. WHEN I PULL IT OUT TO BUCKLE UP THE EXTRA SLACK DOES NOT GET TAKEN CARE OF”
— Owner report, NHTSA ODI #10185792
“SEAT BELT DOES NOT RETRACT, LEAVING SLACK WHILE DRIVING IN BOTH DRIVER AND PASSENGER BELTS”
— Owner report, NHTSA ODI #10162586

Read all complaints on NHTSA →

Transfer case leak and lock-up

POWER TRAIN

11 NHTSA complaints · 1996-11 → 2012-03

“THE OIL LEAKS FROM THE ALL-WHEEL DRIVE TRANSFER CASE WHICH CAUSED THE BEARINGS TO BE LOCK AND DAMAGE THE DRIVE TRAIN”
— Owner report, NHTSA ODI #10298560
“A WEEK AFTER, THE REAR WHEELS LOCKED UP AND NOISE WAS HEARD COMING FROM THE TRANSFER CASE”
— Owner report, NHTSA ODI #10024917
“TRANSFER CASE LOCKED UP AFTER RECALL REPAIRS. (93V-033)”
— Owner report, NHTSA ODI #511675

Read all complaints on NHTSA →

Transmission output shaft failure

POWER TRAIN

5 NHTSA complaints · 2001-11 → 2005-03

“I WAS DRIVING DOWN MY BLOCK, STOPPED FULLY AT A STOP SIGN, ACCELERATED GENTLY AND THE OUTPUT SHAFT IN MY 1991 DODGE STEALTH TWIN TURBO SNAPPED, CAUSING THE CAR TO RUN FRONT WHEEL DRIVE FOR A BIT UNTILT HE VCU BURNT”
— Owner report, NHTSA ODI #10112753
“THE TRANSMISSION OUTPUT SHAFT HAS FAILED FOR THE SECOND TIME ON MY 1991 DODGE STEALTH RT TURBO”
— Owner report, NHTSA ODI #10065932
“TRANSMISSION OUTPUT SHAFT (TRANSFER CASE INPUT SHAFT) SPLINE FAILURE”
— Owner report, NHTSA ODI #754649

Read all complaints on NHTSA →

Manual transmission synchronizer wear and replacement

POWER TRAIN

7 NHTSA complaints · 2001-01 → 2002-01

“TRANSMISSION SYNCROS FROM 1-2 AND 3-4 AND REVERSE STARTED GRINDING ON SHIFT, GOT WORSE, TRANSMISSION STARTED LEAKING”
— Owner report, NHTSA ODI #755939
“1ST TIME IT WAS REPLACED WAS BECAUSE OF 2ND GEAR SYNCHRO GOING OUT, (26,000) ENTIRE TRANS HAD TO BE REPLACED!”
— Owner report, NHTSA ODI #741555
“I HAVE HAD 3 FAILURES, ALL UNDER 60K MILES ON THE TRANSMISSION, AND ONE OF WHICH HAD BEEN _PROFESSIONALLY_ REBUILT”
— Owner report, NHTSA ODI #752618

Read all complaints on NHTSA →

Timing belt tensioner failure

ENGINE AND ENGINE COOLING

2 NHTSA complaints · 1997-10 → 2003-06

“CONSUMER STATES THAT TIMING BELT TENSIONER FAILED WHILED DRIVING CAUSING THE VEHICLE TO STALL”
— Owner report, NHTSA ODI #10026204
“A TENSIONER PULLEY IN THE VALVE TRAIN MECHANISM FAILED, WHICH DESTROYED THE ENGINE DUE TO THE ENGINE NOT BEING DESIGNED WITH SUFFICIENT CLEARANCE FOR THE VALVES IN SUCH AN EVENT”
— Owner report, NHTSA ODI #510454

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter (Oil Change Indicator)

Every 10,000 mi

Change when the indicator says so — never beyond 10,000 miles or 12 months. Pentastar 3.6L: 0W-20. HEMI 5.7L: 5W-20 (0W-40 for 6.4L SRT). MDS-equipped HEMIs punish stretched oil intervals with lifter and cam wear.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 8,000 mi

Rotate every 8,000 miles. Charger/Challenger R/T and Scat Pack: staggered-width setups can't rotate front-to-rear — budget rear tires accordingly.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 10,000 mi

Inspect pads and rotors at every oil change. Heavy Durangos used for towing and hard-driven Chargers both run through rear pads faster than the front-pad-first rule of thumb suggests.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Spark Plugs

Every 30,000 mi

HEMI 5.7L: sixteen plugs roughly every 30,000 miles — check your year's manual. Pentastar 3.6L (Charger/Challenger V6, Durango V6, Journey, Grand Caravan): 100,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Automatic Transmission Fluid

Every 60,000 mi

Grand Caravan/Journey (62TE): ATF+4 service every 60,000 miles in family duty. Charger/Challenger/Durango with the TorqueFlite 8-speed: no published normal interval, but specialists recommend service around 60,000-100,000 miles — sooner with towing.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Rear Differential Fluid

Every 60,000 mi

RWD Charger/Challenger and AWD Durango: replace rear diff fluid around 60,000 miles, sooner with towing or drag-strip duty. Limited-slip units need the friction-modifier additive.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Drain plug + fill plug — straightforward DIY. AWD vehicles have two; budget for both.

Engine Air Filter

Every 30,000 mi

Replace every 30,000 miles. HEMIs pull serious airflow — a clogged filter costs measurable power before it throws a code.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Serpentine Belt

Every 60,000 mi

Inspect from 60,000 miles, replace on cracking or glazing. On the HEMI, a shredded belt can take the cooling drive with it mid-drive.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 20,000 mi

Replace every 20,000 miles where equipped (behind the glovebox on most models). Some earlier Journeys and Avengers shipped without one — check before buying a filter.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Coolant Replacement (OAT)

Every 100,000 mi

Stellantis OAT coolant is scheduled for 10 years / 150,000 miles; shops commonly refresh by 100,000. OAT-compatible coolant only — mixing chemistries gels the system.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Battery Test & Service

Every 25,000 mi

Test annually after year 3. Big-audio Chargers and tow-package Durangos lean on the battery hard; weak batteries surface as gremlins in the electronics before they fail to crank.

Estimated cost — typical U.S. ranges

Dealer

~$225–$390

Shop

~$160–$280

DIY

~$130–$250

Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 1991 Dodge Stealth reflects Dodge's published service intervals and the Oil Change Indicator System system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.