Transfer case leaks and output shaft spline failures
POWER TRAIN
9 NHTSA complaints · 1999-04 → 2004-02
“CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED WITHOUT WARNING THE TRANSFER CASE HAD CRACKED CAUSING FLUID TO LEAK OUT”
“18 SPLINE TRANSFER CASE SEIZED AND OUTPUT SHAFT SNAPPED CAUSING CAR TO GO INTO A SKID AROUND A CORNER AT APPROXIMATELY 50 MPH OFF AN EMBANKMENT ROLLING 2.5 TIMES”
“OUTPUT SPLINES ON TRANSAXLE/INPUT SPLINES ON TRANSFER CASE RUSTED AND STRIPED OUT”