The 2000 Plymouth Grand Voyager carries 4 open NHTSA recalls — most recently covering glass, side/rear and fuel injection system. Owners report 8 recurring issue clusters, led by “Serpentine belt coming off in wet conditions.” Plymouth ended in 2001, and everything with the badge is a Chrysler or Dodge underneath. The Voyager is a Caravan, the Neon is a Dodge Neon, the Laser is an Eagle Talon and a Mitsubishi Eclipse. Parts are shared and easy to find. Two things decide whether one of these lasts. First, the four-speed automatic in the minivans and Neons requires Chrysler ATF+4 fluid specifically. Generic Dexron will make it shudder and then fail, and this is the most common way these transmissions die. Second, several engines here use a rubber timing belt, including the 3.0 liter Mitsubishi V6 in the minivans, the 2.0 in the Neon, and the turbocharged four in the Laser. On the Laser's engine a snapped belt bends valves. If you cannot document the last belt, treat it as due.
VISIBILITY:GLASS, SIDE/REAR
Campaign #07E104000 · Nov 12, 2007
Issue: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
Risk: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
Fix: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
Campaign #00V268000 · Sep 13, 2000
Issue: VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.
Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Fix: DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE PHASED OVER THE NEXT SEVERAL MONTHS. HOWEVER, IF A VEHICLE IS LEAKING FUEL FROM THE O-RINGS, THE VEHICLE SHOULD BE TAKEN INTO A DEALER TO HAVE THIS REPAIRED AS SOON AS POSSIBLE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Campaign #06E091000 · Feb 11, 2006
Issue: CERTAIN AIRTEX FUEL PUMP MODULES, P/NOS. E7089M, E7094M, E7113M, AND E7129M, MANUFACTURED BETWEEN JUNE 1 AND SEPTEMBER 24, 2006. THESE FUEL PUMP MODULES WERE SOLD AS AFTERMARKET FOR USE IN CERTAIN DAIMLERCHRYSLER VEHICLES LISTED ABOVE. SILICONE MATERIAL USED IN MANUFACTURE OF THE FLAPPER VALVE WAS OUT-OF-SPECIFICATION, LEADING TO EXCESS SWELL OF THE FLAPPER VALVE RESTRICTING THE FLOW OF FUEL TO THE FUEL PUMP MODULE.
Risk: FUEL RESTRICTION COULD RESULT IN LOSS OF POWER AND/OR ENGINE STALL, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: AIRTEX WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE FUEL PUMP MODULES FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT AIRTEX TOLL-FREE AT 1-866-867-3759.
AIR BAGS
Campaign #04V480000 · Jun 10, 2004
Issue: ON CERTAIN MINIVANS, THE DRIVER'S AIR BAG MAY BECOME DISABLED DUE TO A FAILURE OF THE CLOCKSPRING, WHICH IS LOCATED IN THE HUB OF THE STEERING WHEEL.
Risk: THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.
Fix: DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL COVERED VEHICLES WITH 70,000 MILES OR LESS. FOR THOSE VEHICLES WITH MORE THAN 70,000 MILES, DAIMLERCHRYSLER WILL OFFER AN EXTENDED LIFETIME WARRANTY UNDER WHICH IT WILL REPLACE THE CLOCKSPRING AT NO CHARGE IF IT FAILS. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED ON THEIR VEHICLES. THE RECALL BEGAN ON OCTOBER 12, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
What drivers and federal regulators have officially reported about the 2000 Plymouth Grand Voyager.
ENGINE AND ENGINE COOLING
17 NHTSA complaints · 2002-01 → 2014-02
“DRIVING IN THE RAIN MADE THE POWER STEERING BELT COME OFF. THE RESULT WAS I WAS UNABLE TO STEER THE VAN AND HAD TO SIT ON THE SIDE OF THE ROAD”
“THE SERPENTINE BELT COMES OFF EVERY TIME I GO THRU WATER”
“THE SERPENTINE BELT SLIPPED OFF DURING HEAVY RAIN WHILE I WAS ON THE TOLLWAY IN PLANO”
POWER TRAIN
6 NHTSA complaints · 2001-04 → 2008-08
“WE HAD THE CAR TOWED TO THE DEALERSHIP AND LEARNED THE TRANSMISSION PIN HAD BROKEN”
“I THEN NOTED THAT TRANSMISSION FLUID WAS POURING ONTO THE SURFACE OF THE ROAD”
“THE VEHICLE'S ROLL PIN FAILED WHICH CAUSED THE VEHICLE TO JERK BACK AND FORTH LIKE IT HAS BEEN THROWN IN PARK”
POWER TRAIN
6 NHTSA complaints · 2001-05 → 2003-12
“CONSUMER STATED THAT VEHICLE CAN BE PUT IN ANY GEAR WITHOUT STEPPING ON THE BRAKES FIRST”
“VEHICLE CAN BE PUT INTO GEAR WITHOUT DEPRESSING BRAKE PEDAL”
“MY DAUGHTERS (AGES 5 AND 2) WERE SITTING IN THE FRONT SEAT OF MY VAN AND HIT THE GEAR SHIFT AND KNOCKED IT INTO GEAR AND THE VAN ROLLED INTO MY BROTHER-IN LAWS TRUCK ALMOST PINNING ME BETWEEN THE TWO VEHICLES”
SUSPENSION
5 NHTSA complaints · 2007-02 → 2010-08
“FRONT LEFT STRUT TOWER RUSTED OUT”
“COMPLETE RUST OUT CAUSES THE FRONT WHEEL TO COLLAPSE”
“FRONT STRUT PUSHING THROUGH BODY OF VAN”
SERVICE BRAKES, HYDRAULIC
5 NHTSA complaints · 2002-10 → 2014-07
“THE STEEL BRAKE LINES RUSTED OUT AND START LEAKING BRAKE FLUID, VEHICLE WAS UNABLE TO STOP”
“MASTER CYLINDER IS LEAKING BRAKE FLUID”
“CONSUMER STATES THAT WHILE DRIVING BRAKES GRIND AND WHEN BRAKING PEDAL GOES TO THE FLOOR”
AIR BAGS, VEHICLE SPEED CONTROL, ELECTRICAL SYSTEM
10 NHTSA complaints · 2003-09 → 2024-03
“CLOCKSPRING MALFUNCTION-WHICH HAS LED TO FAILURE OF HORN, AIRBAG, AND CRUISE CONTROL”
“WHILE DRIVING/PARKING CLOCK SPRING FAILED. THIS CAUSED THE HORN NOT TO WORK, AND THE AIR BAG LIGHT TO ILLUMINATE INTERMITTENTLY”
“The vehicle was taken to an independent mechanic, who diagnosed a failure with the clockspring”
ELECTRICAL SYSTEM
5 NHTSA complaints · 2000-08 → 2003-09
“CAR WAS PARKED FOR 6 HOURS AND AN ELECTRICAL FIRE STARTED”
“ACCORDING TO FIRE DEPARTMENT FIRE HAD STARTED BECAUSE AN ELECTRICAL SHORT”
“AFTER PARKING VEHICLE AND RETURNING IN MORNING THERE WAS EVIDENCE THAT VAN CAUGHT ON FIRE AND BURNED DASHBOARD”
FUEL SYSTEM, GASOLINE
5 NHTSA complaints · 2002-10 → 2004-08
“THE CONSUMER SMELLED A FUEL ODOR ONCE VEHICLE CAME TO A COMPLETE STOP”
“SMELLED GAS. TAKE VEHICLE TO DEALER. DEALER REPORTS THE GAS TANK IS CRACKED ON THE TOP”
“VAN CAUGHT FIRE IN THE ENGINE, ON THE DRIVER'S SIDE, VERY LIKELY AS A RESULT OF O RING FAILURE AT FUEL RAILS-NOT PART OF RECALL ISSUED ON SEPTEMBER 9, 1999”
Note: NHTSA also opened 3 defect investigation(s) on this vehicle that closed without action.
Issues on other model years
Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 1, 2026.
We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.
Critical for safety and preventing major damage
Chrysler specified 3,000 miles under the severe schedule, which is where an engine of this age belongs. Change at least once a year even if the car barely moves. Nothing in this lineup has an oil life monitor, so the interval is on you.
Estimated cost — typical U.S. ranges
Dealer
~$120–$160
Shop
~$85–$115
DIY
~$25–$55
Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.
Use Chrysler ATF+4 and nothing else. The 41TE transaxle, still often called the Ultradrive, is sensitive to fluid friction characteristics in a way most automatics are not. Drain and fill every 30,000 miles. If a shop offers to top it off with universal fluid, decline.
Estimated cost — typical U.S. ranges
Dealer
~$330–$500
Shop
~$235–$355
DIY
~$60–$180
Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.
Applies to the 3.0 V6 in the Voyager and Acclaim, the 2.0 in the Neon, and the turbo four in the Laser and Colt. Replace every 90,000 miles or 7 years, whichever comes first, and change the water pump and tensioner at the same time. The Laser's 4G63 is an interference engine, so a failed belt is engine damage rather than a tow. The 3.3 and 3.8 V6 use a chain instead and are not on this schedule.
Estimated cost — typical U.S. ranges
Dealer
~$935–$1175
Shop
~$655–$825
DIY
Pro only
On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.
Rotate every 7,500 miles. Check the DOT date code on the sidewall. On a car this old, tires almost always age out before the tread runs out.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Often free at the shop where you bought the tires — worth asking before paying.
Inspect pads, rotors, hoses, and hard lines at every service. Rear drums on the Neon, Sundance, and Acclaim seize on cars that sit, and rusted steel lines are a real concern anywhere road salt is used.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.
Replace every 2 years. On a twenty-five-year-old car this is what keeps the master cylinder and the ABS unit from becoming the repair bill.
Estimated cost — typical U.S. ranges
Dealer
~$180–$200
Shop
~$125–$140
DIY
~$10–$25
DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.
Keeps your vehicle running smoothly and efficiently
Copper plugs run 30,000 miles, platinum closer to 100,000. Replace the plug wires at the same time on anything with a distributorless coil pack. After this many years the wires break down before the plugs do.
Estimated cost — typical U.S. ranges
Dealer
~$285–$390
Shop
~$200–$275
DIY
~$25–$100
Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.
Replace every 30,000 miles. Simple on every model in the lineup.
Estimated cost — typical U.S. ranges
Dealer
~$60–$95
Shop
~$45–$70
DIY
~$15–$40
5-minute job on most cars; the airbox lid usually has clips, no tools needed.
This is the accessory belt, not the timing belt. Replace the belt and tensioner together once either is cracked, glazed, or noisy.
Estimated cost — typical U.S. ranges
Dealer
~$195–$235
Shop
~$135–$165
DIY
~$20–$50
DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.
Extends the life of your vehicle and improves comfort
Every 3 to 5 years. Most of this era uses conventional green coolant rather than a long-life formula, so do not stretch it on the assumption that modern intervals apply. The 2.0 Neon engine has a known head gasket history, and clean coolant with a correct pressure cap is the cheapest defense.
Estimated cost — typical U.S. ranges
Dealer
~$285–$330
Shop
~$200–$235
DIY
~$25–$60
Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.
Test the battery and alternator once a year. Corroded ground straps are common at this age and produce electrical faults that look far worse than they are.
Estimated cost — typical U.S. ranges
Dealer
~$225–$390
Shop
~$160–$280
DIY
~$130–$250
Most auto-parts stores test and install batteries free with purchase. Skip the dealer markup.
Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.
How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.
This maintenance schedule for the 2000 Plymouth Grand Voyager reflects Plymouth's published service intervals. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.