2002 Subaru Forester Recalls, Problems & Maintenance

The 2002 Subaru Forester has no open NHTSA recalls. Owners report 6 recurring issue clusters, led by “Lower control arm and subframe fracture or corrosion.” Subaru's symmetrical AWD system places unusually high demands on differential fluid and transfer case service — skipping these is the most common cause of premature drivetrain wear. Older Subarus with the EJ25 engine (pre-2011) require timing belt replacement; FB and FA engines (2011+) use a maintenance-free chain. Subaru's published intervals below align with the owner's manual Schedule II (severe) which most US drivers qualify for.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2002 Subaru Forester.

Reported to NHTSA

Lower control arm and subframe fracture or corrosion

SUSPENSION

9 NHTSA complaints · 2010-05 → 2019-10

“THE SUBFRAME COMPLETELY FELL OFF MY CAR”
— Owner report, NHTSA ODI #11189798
“I WAS DRIVING ON THE HIGHWAY 1 MILE FROM MY HOME WHEN THE CONTROL ARM SUDDENLY FAILED SENDING MY CAR VEERING ACROSS THE ROAD ALMOST HITTING ONCOMING TRAFFIC”
— Owner report, NHTSA ODI #11099423
“WHILE DRIVING AT 50 MPH, THE VEHICLE VIBRATED AND PULLED TO THE RIGHT WITHOUT WARNING”
— Owner report, NHTSA ODI #10795042

Read all complaints on NHTSA →

Fuel hose leak and gasoline odor in cold weather

FUEL/PROPULSION SYSTEM

9 NHTSA complaints · 2008-01 → 2017-12

“FUEL LINES IN ENGINE LEAK IN COLD WEATHER”
— Owner report, NHTSA ODI #11057152
“FOR THE PAST FEW WINTERS I HAVE NOTICED A VERY STRONG RAW GAS SMALL INSIDE THE CAR WHEN THE CAR IS IDLED, OR SITTING STILL AND THE TEMPERATURE IS 20 DEGREES F OR LOWER”
— Owner report, NHTSA ODI #10694410
“ON A VERY COLD MORNING WITH TEMPS IN THE TEENS, AFTER DRIVING THE CAR LESS THAN 10 MILES AND PARKING IT IN THE DRIVEWAY I NOTICED A STRONG RAW GAS SMELL”
— Owner report, NHTSA ODI #10563314

Read all complaints on NHTSA →

Head gasket failure with external coolant leak

ENGINE AND ENGINE COOLING

4 NHTSA complaints · 2007-07 → 2009-08

“EXTERNAL COOLANT LEAK DUE TO FAILURE OF HEAD GASKETS IN ENGINE ON A 2002 SUBARU FORESTER WITH 50,000 MILES”
— Owner report, NHTSA ODI #10203091
“IN THE LAST WEEK, MY HEATER STARTED WORKING SPORADICALLY, PUTTING OUT COOL AIR AND HOT AIR INTERMITTENTLY”
— Owner report, NHTSA ODI #10205790
“I OWN A 2002 SUBARU FORESTER WHICH WAS DIAGNOSED WITH A LEAKING HEAD GASKET IN DECEMBER 2006 AND 68000 MILES BY A TEAPE SUBARU TECHNICIAN IN ARLINGTON TX”
— Owner report, NHTSA ODI #10196233

Read all complaints on NHTSA →

Unintended acceleration and surging at low speed

VEHICLE SPEED CONTROL

20 NHTSA complaints · 2002-03 → 2015-08

“I WAS ENTERING A PARKING SPACE AT A LOCAL GROCERY STORE WHEN THE VEHICLE SURGED FORWARD INTO ANOTHER PARKED CAR”
— Owner report, NHTSA ODI #10312776
“WHILE DRIVING IN REVERSE AT SPEEDS OF LESS THAN 3 MPH, THE VEHICLE SUDDENLY AND ABNORMALLY ACCELERATED AND CRASHED INTO THE SIDE OF A HOUSE AND PROCEEDED TO CRASH INTO A WOODEN FENCE”
— Owner report, NHTSA ODI #10307800
“I WAS BACKING MY 2002 SUBARU FORESTER OUT OF MY DRIVEWAY WHEN IT SUDDENLY ACCELERATED OUT OF CONTROL, CAUSING IT TO CROSS THE ROAD HEADING FOR MY NEIGHBORS' HOUSE”
— Owner report, NHTSA ODI #10123745

Read all complaints on NHTSA →

Acceleration hesitation and engine stalling

ENGINE AND ENGINE COOLING

12 NHTSA complaints · 2001-09 → 2010-02

“CAR HESITATES THEN LURCHES FORWARD AFTER PRESSING THE GAS PEDAL”
— Owner report, NHTSA ODI #10056208
“CAR "HESITATES" OCCASIONALLY, 1-2 SECOND DELAY AFTER YOU PRESS THE GAS PEDAL UNTIL THE CAR RESPONDS”
— Owner report, NHTSA ODI #10030884
“VEHICLE STALLS WHILES DRIVING AND DOES NOT IMMEDIATELY RESTART”
— Owner report, NHTSA ODI #751555

Read all complaints on NHTSA →

Air bags not deploying in collisions

AIR BAGS

6 NHTSA complaints · 2002-09 → 2017-03

“NEITHER LEFT NOR RIGHT SIDE IMPACT AIRBAGS DEPLOYED”
— Owner report, NHTSA ODI #10102219
“WHILE DRIVING AT SPEED OF 30MPH WAS INVOLVED IN A FRONTAL COLLISION AND NEITHER AIR BAG DEPLOYED”
— Owner report, NHTSA ODI #8019022
“CONSUMER STATES WHILE DRIVING, THE VEHICLE WAS IN AN ACCIDENT AT ABOUT 45MPH”
— Owner report, NHTSA ODI #10003760

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 6,000 mi

Replace 0W-20 full-synthetic oil and filter every 6,000 miles. WRX/STI 2.0L/2.5L turbo: 3,750 miles. Non-turbo FB engines: 6,000 miles severe / 10,000 normal.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 7,500 mi

Rotate tires every 7,500 miles. Critical on Subaru AWD — uneven tread depth across all 4 tires (>2/32") forces the center differential to bind, damaging the AWD coupling.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 7,500 mi

Inspect brake pads, rotors, calipers, and parking brake every 7,500 miles. Outback and Forester pads commonly last 35,000-50,000 miles depending on terrain.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Front Differential / Manual Transmission Fluid

Every 30,000 mi

Replace front differential and manual transmission fluid every 30,000 miles. CVT models use proprietary Subaru CVT fluid — a separate item.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

Rear Differential Fluid

Every 30,000 mi

Replace rear differential fluid every 30,000 miles. Use Subaru 75W-90 GL-5 — substitutes can cause whining noises within months.

Estimated cost — typical U.S. ranges

Dealer

~$150–$195

Shop

~$105–$135

DIY

~$20–$50

CVT Fluid (Lineartronic)

Every 30,000 mi

Subaru CVT models (Outback, Legacy, Forester, Crosstrek, Impreza, Ascent): replace Lineartronic CVT fluid every 30,000 miles severe / 60,000 normal. Subaru High-Torque CVT-II fluid only — incorrect fluid destroys the chain-and-pulley system.

Estimated cost — typical U.S. ranges

Dealer

~$360–$500

Shop

~$255–$355

DIY

~$80–$180

CVT fluid is manufacturer-specific and pricey — do NOT substitute conventional ATF.

Timing Belt (EJ25 engines, pre-2011)

Every 105,000 mi

Older Subarus with the EJ25 boxer engine (Forester, Outback, Legacy 1996-2010): replace timing belt every 105,000 miles. FB and FA boxer engines (2011+) use a chain — no scheduled replacement.

Estimated cost — typical U.S. ranges

Dealer

~$935–$1175

Shop

~$655–$825

DIY

Pro only

On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.

Brake Fluid

Every 30,000 mi

Replace DOT 3 brake fluid every 30,000 miles or 30 months. Subaru's brake hold and EyeSight automatic emergency braking depend on uncontaminated fluid.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace engine air filter every 30,000 miles. WRX/STI: inspect every oil change due to the higher airflow demand of the turbo intake.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Spark Plugs

Every 60,000 mi

Iridium plugs every 60,000 miles on FB engines. WRX/STI 2.5L turbo: 30,000 miles due to higher cylinder pressures and EGT.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Super Coolant

Every 30,000 mi

Subaru Super Coolant (blue): first change at 137,500 miles or 11 years, then every 30,000 miles. Do not substitute green or orange — head gasket sealing chemistry depends on the formula.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 15,000 mi

Replace cabin air filter every 15,000 miles. Behind the glove box on most Subaru models.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

91 crashes 1990–2024

How the 91 occupant deaths break down

73

driver deaths

18

passenger deaths

91

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2001 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

22

complaints mentioning a crash

1

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2002 Subaru Forester reflects Subaru's published service intervals. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.