2006 Toyota Highlander Recalls, Problems & Maintenance

The 2006 Toyota Highlander has no open NHTSA recalls. Owners report 7 recurring issue clusters, led by “ABS brake actuator failure.” Toyota's owner's manual splits service into Schedule 1 (severe) and Schedule 2 (normal). Most US drivers fall under Schedule 1 because it covers short trips, extreme temperatures, dusty roads, or heavy idling. The intervals below reflect Schedule 1 — the schedule Toyota recommends for typical real-world use.

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No open recalls on file. NHTSA lists no unrepaired safety recalls for this year, make and model. A recall can be issued at any time, and a specific car can still have one open — check yours by VIN at nhtsa.gov/recalls.

Known issues & problems for this vehicle

What drivers and federal regulators have officially reported about the 2006 Toyota Highlander.

Reported to NHTSA

ABS brake actuator failure

SERVICE BRAKES

80 NHTSA complaints · 2010-05 → 2026-09

“The Antilock Braking Actuator has failed. This seems to be a known issue and was already recalled on the Toyota Camry”
— Owner report, NHTSA ODI #11763765
“My 2006 Toyota Highlander Hybrid Limited has an ABS fault that has caused my vehicle to undergo several maintenance issues and poses a serious safety hazard”
— Owner report, NHTSA ODI #11710274
“Brake Actuator Assembly is a known issue with several Toyota models including my Hylander Hybrid”
— Owner report, NHTSA ODI #11446649

Read all complaints on NHTSA →

Driver-side sun visor drooping

VISIBILITY/WIPER

17 NHTSA complaints · 2010-08 → 2025-01

“The driver's side sun visor does not stay up against the roof of the car and falls down obstructing the driver's view”
— Owner report, NHTSA ODI #11635145
“THE DRIVERS SIDE SUN VISOR FALLS DOWN WHETHER IN MOTION OR STOPPED, IT CAUSES A BLOCKED VISION WHICH CAN CAUSE COLLISIONS”
— Owner report, NHTSA ODI #11043185
“SUN VISOR FALLS DOWN, OFTEN WHEN GOING OVER A BUMP, IMPAIRING VISION. THIS STARTED HAPPING AROUND 45,000 MILES AND NOW THE VISOR WILL NOT STAY UP”
— Owner report, NHTSA ODI #10347482

Read all complaints on NHTSA →

Power window sticks or fails to operate

ELECTRICAL SYSTEM

8 NHTSA complaints · 2012-02 → 2021-07

“Power window failure passenger window stopped working, back passenger window was always getting stuck either halfway down or all way down ( I had the POWER DISCONNECTED for the Bk passenger window)”
— Owner report, NHTSA ODI #11426677
“THE PASSENGER WINDOWS CONTINUALLY STICK IN THE DOWN POSITION. I HAVE TAKEN MY HIGHLANDER TO TOYOTA SEVERAL TIMES AND PAID HUNDREDS OF DOLLARS IN REPAIRS”
— Owner report, NHTSA ODI #11089665
“I HAD CLOSED THE WINDOWS TO DISCOVER THE REAR PASSENGER SIDE WINDOW WAS STUCK IN THE DOWN POSITION”
— Owner report, NHTSA ODI #10702221

Read all complaints on NHTSA →

Hybrid inverter failure causing stall

ENGINE

20 NHTSA complaints · 2010-06 → 2021-11

“DRIVING CAR AND IT STALLED THEN MESAGE CAME ON WHICH STATED CHECK HYBRID ENGINE”
— Owner report, NHTSA ODI #10781604
“WHILE ATTEMPTING TO PASS A VEHICLE ON INTERSTATE 85 NB, MY TOYOTA CERTIFIED PRE-OWNED 2006 HIGHLANDER HYBRID COMPLETELY SHUTDOWN RESULTING IN THE LOSS OF POWER STEERING, POWER BRAKING, AND ALL ENGINE POWER”
— Owner report, NHTSA ODI #10340769
“RE: 2006 TOYOTA HIGHLANDER HYBRID 2WD SUV 29,500 MILES. UPON ENTERING A HIGHWAY I EXPERIENCED TOTAL FAILURE OF THE HYBRID SYSTEM IN MY SUV, WHICH SLOWLY DRIFTED TO A HALT, NEARLY CAUSING SEVERAL ACCIDENTS”
— Owner report, NHTSA ODI #10339669

Read all complaints on NHTSA →

Power steering assist loss

STEERING

6 NHTSA complaints · 2014-05 → 2021-09

“Sudden power steering failure. Hybrid vehicle with power assist steering”
— Owner report, NHTSA ODI #11434500
“TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER. WHILE DRIVING AT 35 MPH THE STEERING SEIZED AND MADE STEERING THE VEHICLE VERY DIFFICULT”
— Owner report, NHTSA ODI #10732272
“WHILE DRIVING, WE (MULTIPLE DRIVERS) EXPERIENCE INTERMITTENT LOSS OF POWER STEERING AT SLOW TO MODERATE SPEEDS (BELOW 30 MPH)”
— Owner report, NHTSA ODI #11297554

Read all complaints on NHTSA →

Airbag non-deployment in crash

AIR BAGS

6 NHTSA complaints · 2012-10 → 2021-10

“The contact's client owned a 2006 Toyota Highlander. The contact stated while his client was driving at an unknown speed when the front passenger tire blowout and he crashed into a tree”
— Owner report, NHTSA ODI #11435668
“MY 2006 TOYOTA HIGHLANDER'S AIRBAGS DID NOT DEPLOY IN ACCIDENT”
— Owner report, NHTSA ODI #11194517
“I SWERVED TO AVOID A DEER AND HIT A CONCRETE ABUTMENT ON THE SIDE OF THE ROAD. THE TOYOTA HIGHLANDER WAS TOTALED .THE HIGHLANDER AIRBAG DID NOT WORK PROPERLY; I HIT THE STEERING WHEEL COLUMN VERY HARD AND RECEIVED A CONCUSSION”
— Owner report, NHTSA ODI #10667669

Read all complaints on NHTSA →

Unintended acceleration

VEHICLE SPEED CONTROL

10 NHTSA complaints · 2010-10 → 2018-06

“THE VEHICLE ACCELERATES SEEMINGLY ON IT'S OWN. WHILE DRIVING IT PICKS UP SPEED THEN SLOWS DOWN SOME”
— Owner report, NHTSA ODI #11100158
“2006 TOYOTA HIGHLANDER. CONSUMER WRITES IN REGARDS TO VEHICLE SUDDEN ACCELERATION ACCIDENT”
— Owner report, NHTSA ODI #10845498
“ON MONDAY OCT.4 I WAS DRIVING MY 2006 TOYOTA HIGHLANDER WHEN I WAS APPROACHING A STOP SIGN. I LET OF THE ACCELERATOR AND STARTED TO STOP. SUDDENLY THE ENGINE STARTED REVVING UP ON ITS OWN AND CONTINUED TO REV UP HIGHER AND HIGHER”
— Owner report, NHTSA ODI #10359262

Read all complaints on NHTSA →

Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 20, 2026. Investigation data refreshed Sep 20, 2026.

We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.

Raw data + downloads for this vehicle →

Essential maintenance

Critical for safety and preventing major damage

Engine Oil & Filter

Every 5,000 mi

Replace 0W-20 full-synthetic oil and filter every 5,000 miles under Schedule 1, or 10,000 miles under Schedule 2. Toyota covers the first 2 oil changes through ToyotaCare.

Estimated cost — typical U.S. ranges

Dealer

~$120–$160

Shop

~$85–$115

DIY

~$25–$55

Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.

Tire Rotation

Every 5,000 mi

Rotate tires every 5,000 miles. Toyota recommends rotation at every oil change to maximize tire life on FWD and AWD models.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Often free at the shop where you bought the tires — worth asking before paying.

Brake Inspection

Every 5,000 mi

Inspect brake pads, rotors, and parking brake every 5,000 miles. Toyota recommends measuring pad thickness at each service.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Free

Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.

Brake Fluid

Every 30,000 mi

Replace DOT 3 brake fluid every 30,000 miles or 36 months. Critical for the integrity of the ABS, VSC, and brake assist systems.

Estimated cost — typical U.S. ranges

Dealer

~$180–$200

Shop

~$125–$140

DIY

~$10–$25

DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.

Important maintenance

Keeps your vehicle running smoothly and efficiently

Engine Air Filter

Every 30,000 mi

Replace the engine air filter every 30,000 miles. Earlier under Schedule 1 if driven on unpaved roads.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

5-minute job on most cars; the airbox lid usually has clips, no tools needed.

Automatic Transmission Fluid

Every 60,000 mi

Toyota labels ATF as 'lifetime fill' on most automatics, but recommends inspection and replacement every 60,000 miles under severe service. Use Toyota WS or Type-IV — no substitutes.

Estimated cost — typical U.S. ranges

Dealer

~$330–$500

Shop

~$235–$355

DIY

~$60–$180

Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.

Spark Plugs

Every 120,000 mi

Toyota iridium-tipped spark plugs are rated for 120,000 miles. Earlier replacement reduces fuel economy and can cause misfires on direct-injection engines.

Estimated cost — typical U.S. ranges

Dealer

~$285–$390

Shop

~$200–$275

DIY

~$25–$100

Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.

Super Long Life Coolant (SLLC)

Every 50,000 mi

Toyota SLLC (pink): first change at 100,000 miles, then every 50,000 miles. Do not substitute green or orange coolant — it will damage the cooling system seals.

Estimated cost — typical U.S. ranges

Dealer

~$285–$330

Shop

~$200–$235

DIY

~$25–$60

Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.

Recommended maintenance

Extends the life of your vehicle and improves comfort

Cabin Air Filter

Every 30,000 mi

Replace the cabin air filter every 30,000 miles, sooner in dusty climates. Located behind the glove box on most Toyota and Lexus models.

Estimated cost — typical U.S. ranges

Dealer

~$60–$95

Shop

~$45–$70

DIY

~$15–$40

Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.

Serpentine / Drive Belt Inspection

Every 60,000 mi

Inspect the serpentine belt and tensioner every 60,000 miles. Toyota uses long-life EPDM belts that rarely fail before 100,000 miles.

Estimated cost — typical U.S. ranges

Dealer

~$195–$235

Shop

~$135–$165

DIY

~$20–$50

DIY-friendly if you can reach the tensioner. Inspect for cracks rather than swap on a strict mileage interval.

Timing Chain — No Replacement

On condition / lifetime

Toyota's 2AR-FE, 2GR-FKS, A25A-FKS, and most Toyota engines built since 2010 use a timing chain rated for the life of the engine. No scheduled replacement.

Estimated cost — typical U.S. ranges

Dealer

~$85

Shop

~$60

DIY

Pro only

Timing chains are normally lifetime. Listen for rattle on cold start — that's the actionable signal. Replacement is major work, quote separately.

Fatal crash history & reported problems

Occupant deaths in fatal crashes (FARS)

92 crashes 1990–2024

How the 92 occupant deaths break down

71

driver deaths

21

passenger deaths

92

occupant deaths

Crash years covered: 1990–2024 This model year first appears in 2006 crashes. Older models have had more years on the road to appear in these crashes, so a higher count here does not by itself mean a vehicle is less safe.

FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number

FARS 2024 data is an annual report file. NHTSA revises these records when the final file is published, so this count can change.

Why we show driver deaths too

Every vehicle has exactly one driver seat, so driver deaths line up fairly when you compare one model to another. Occupant deaths include passengers, so a three row SUV can show a higher number than a two seat car simply because it carries more people.

Both figures are plain counts, not rates. A rate would need to know how many of each vehicle are on the road, and that registration data is not public, so we do not publish rates or scores of any kind.

IIHS publishes driver death rates using this same driver only idea, paired with a registered vehicle years denominator we do not have. Their rates and these counts answer different questions, so do not read either number here as a safety rating.

Owner-reported problem signals

Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.

29

complaints mentioning a crash

4

complaints mentioning a fire

Reviewed known issues for this vehicle

Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.

How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.

This maintenance schedule for the 2006 Toyota Highlander reflects Toyota's published service intervals and the Maintenance Required Light system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.