2016 Fiat 500 Recalls, Issues & Maintenance
The 2016 Fiat 500 carries 4 open NHTSA recalls — most recently covering floor shift assembly and labels. No recurring owner-reported issue clusters are on file. Modern US Fiats let an oil-life indicator call the service, with a hard cap: 8,000 miles or 6 months on 2012 and 2013 cars, 10,000 miles or 12 months from 2014 on. Respect the indicator; the MultiAir engine's clever hydraulic valve system is sensitive to tired or wrong-spec oil, and the MultiAir actuator is an expensive part to teach that lesson with. Turbo cars (Abarth, 500L, 500X 1.4, 124 Spider) need plugs every 30,000 miles, one of the shortest intervals on any modern car. The 124 Spider is a Mazda MX-5 chassis but follows this Fiat schedule, not Mazda's. The 500e EV skips oil, plugs, and belts entirely.
4 Open Recalls
Source: NHTSAPOWER TRAIN:MANUAL TRANSMISSION:FLOOR SHIFT ASSEMBLY
Campaign #19E044000 · Mar 7, 2019
POWER TRAIN:MANUAL TRANSMISSION:FLOOR SHIFT ASSEMBLY
Campaign #19E044000 · Mar 7, 2019
Issue: DLT, LLC. is recalling certain CravenSpeed Fiat Short Shifter shafts sold for use in 2011-2019 Fiat 500 vehicles. The Shifter Shaft may have been improperly manufactured with a through hole for the set screw rather than a blind hole, which may lead to the breakage of the Shifter Shaft.
Risk: If the shifter breaks while the vehicle is in motion, it can increase the risk of a crash.
Fix: DLT has notified owners, and will provide a complete replacement shifter assembly with an updated shaft, free of charge. The recall began July 24, 2019. Owners may contact DLT customer service at 1-503-505-6886.
EQUIPMENT:OTHER:LABELS
Campaign #16V667000 · Sep 15, 2016
EQUIPMENT:OTHER:LABELS
Campaign #16V667000 · Sep 15, 2016
Issue: Chrysler (FCA US LLC) is recalling certain model year 2016 Fiat 500 vehicles manufactured June 11, 2015, to July 27, 2016. The tire placard on the affected vehicles lists a tire inflation pressure for the spare tire that exceeds the maximum pressure listed on the sidewall. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
Risk: If the spare tire is used while overinflated, the tire may suddenly fail, increasing the risk of a crash.
Fix: Fiat will notify owners, and dealers will add an overlay on the tire placard to the correct tire inflation information, free of charge. The recall began October 25, 2016. Owners may contact Chrysler customer service at 1-888-242-6342. Chrysler's number for this recall is S69.
POWER TRAIN:MANUAL TRANSMISSION
Campaign #16V302000 · May 16, 2016
POWER TRAIN:MANUAL TRANSMISSION
Campaign #16V302000 · May 16, 2016
Issue: Chrysler (FCA US LLC) is recalling certain model year 2012-2016 Fiat 500 vehicles manufactured June 21, 2010, through January 12, 2016, equipped with a manual transmission. The clutch diaphragm spring may fracture and fail, causing an inability to switch gears.
Risk: If the clutch diaphragm spring fails, the driver may not be able to shift gears or the vehicle may lose motive power, increasing the risk of a crash.
Fix: The remedy for this recall will include the installation of a clutch pedal limiter and a clutch pedal switch. The recall began on November 10, 2016. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S34.
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
Campaign #24V474000 · Jun 25, 2024
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
Campaign #24V474000 · Jun 25, 2024
Issue: Chrysler (FCA US, LLC) is recalling certain 2014-2019 Fiat 500 vehicles. The tire pressure monitoring system (TPMS) warning light may not illuminate as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, "Tire Pressure Monitoring Systems."
Risk: A TPMS warning light that fails to illuminate can result in the vehicle being driven with improperly inflated tires, increasing the risk of a crash.
Fix: Dealers will reprogram the TPMS electronic control unit module, free of charge. Owners were mailed July 11, 2024. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC's number for this recall is 80B.
Known issues for this vehicle
What drivers and federal regulators have officially reported about the 2016 Fiat 500.
Reported to NHTSA
NHTSA has 14 complaints on file for the 2016 Fiat 500 (2015-09 → 2025-05). We haven't grouped them yet for this specific vehicle — for now, the full list lives on NHTSA.
Top reported components: POWER TRAIN (8) · ELECTRICAL SYSTEM (3) · ENGINE (3)
Note: NHTSA also opened 1 defect investigation(s) on this vehicle that closed without action.
Issues on other model years
Source: NHTSA Office of Defects Investigation (ODI). Complaint data refreshed Sep 13, 2026. Investigation data refreshed Sep 13, 2026.
We display NHTSA's record with attribution; we don't editorialize on what these complaints mean for any specific vehicle.
Essential maintenance
Critical for safety and preventing major damage
Oil & Filter Change
Every 8,000 miAs the indicator demands, capped at 8,000 miles or 6 months on 2012-13 cars and 10,000 miles or 12 months on 2014+. Use the specified oil; the MultiAir system depends on it. Not applicable to the 500e.
Estimated cost — typical U.S. ranges
Dealer
~$120–$160
Shop
~$85–$115
DIY
~$25–$55
Full synthetic costs more than conventional. 5-quart 0W-20 + filter is the typical bill.
Spark Plugs
Every 30,000 miMultiAir turbo (Abarth, 500L, 500X 1.4, 124 Spider): every 30,000 miles, short and real. Naturally aspirated 500: 100,000 miles. Owners report some late turbos moved to longer-life iridium plugs; confirm against your manual before stretching it.
Estimated cost — typical U.S. ranges
Dealer
~$285–$390
Shop
~$200–$275
DIY
~$25–$100
Iridium plugs cost more but last 100k+ miles. V6/V8 access varies wildly — some are tough.
Brake Fluid
Every 20,000 miEvery 2 years on the factory chart, including the 500e.
Estimated cost — typical U.S. ranges
Dealer
~$180–$200
Shop
~$125–$140
DIY
~$10–$25
DOT 3 or 4 — match the cap. Vacuum bleeders make this a one-person DIY.
Tire Rotation
Every 8,000 miWith every oil service.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Often free at the shop where you bought the tires — worth asking before paying.
Brake Inspection
Every 8,000 miChecked at every service. On the 500e, regenerative braking saves pads but calipers still need exercise; have them checked for sticking.
Estimated cost — typical U.S. ranges
Dealer
~$85
Shop
~$60
DIY
Free
Most shops do this free as a courtesy with any service. Don't pay separately if you can avoid it.
Important maintenance
Keeps your vehicle running smoothly and efficiently
Engine Air Filter
Every 30,000 miEvery 30,000 miles, inspected at each service.
Estimated cost — typical U.S. ranges
Dealer
~$60–$95
Shop
~$45–$70
DIY
~$15–$40
5-minute job on most cars; the airbox lid usually has clips, no tools needed.
Timing Belt (1.4 MultiAir)
Every 150,000 miThe 1.4 MultiAir in the 500, 500L, and 124 Spider is a belt-driven interference engine with a 150,000-mile or 15-year interval. Long, but a hard deadline; many owners do it earlier on age. The 2.4 in the 500X and the 500e have no belt.
Estimated cost — typical U.S. ranges
Dealer
~$935–$1175
Shop
~$655–$825
DIY
Pro only
On interference engines, a snapped belt destroys valves. Worth doing on schedule. Bundle water pump + tensioner — labor is already there.
Recommended maintenance
Extends the life of your vehicle and improves comfort
Cabin Air Filter
Every 20,000 miEvery 20,000 miles per the factory chart; about every 2 years on the 500e.
Estimated cost — typical U.S. ranges
Dealer
~$60–$95
Shop
~$45–$70
DIY
~$15–$40
Usually behind the glovebox. Shops charge labor for a 10-minute job — easy DIY win.
Engine Coolant
Every 150,000 miLong-life OAT coolant: 10 years or 150,000 miles. The 500e's battery-loop coolant has no short interval; levels get checked at services.
Estimated cost — typical U.S. ranges
Dealer
~$285–$330
Shop
~$200–$235
DIY
~$25–$60
Use the manufacturer-specified coolant — wrong color/chemistry can damage the cooling system.
Transmission Fluid
Every 60,000 miNo normal-schedule change is published for the autos; around 60,000 miles under severe use per FCA practice, and a reasonable habit generally. Manuals: change on condition.
Estimated cost — typical U.S. ranges
Dealer
~$330–$500
Shop
~$235–$355
DIY
~$60–$180
Some sealed transmissions have no dipstick — fill is precise and best left to a shop. Many drivers can still DIY drain-and-fill.
Fatal crash history & reported problems
Occupant deaths in fatal crashes (FARS)
6 crashes 2010–2024
FARS counts every occupant death in a fatal crash, whatever the cause — it does not mean the vehicle was at fault or defective. Counts are not adjusted for how many of each vehicle are on the road. How to read this number
Owner-reported problem signals
Separate from the federal fatality data above: complaints owners filed with NHTSA about this year and model. These are reports of problems, unverified, and are counted here only as signals.
3
complaints mentioning a crash
0
complaints mentioning a fire
Typical U.S. ranges. Actual quotes vary by shop, parts choice, and vehicle condition.
How we estimate: Dealer = OEM parts × 1.4 + labor × $165/hr. Shop = parts + labor × $115/hr. DIY = parts only.
This maintenance schedule for the 2016 Fiat 500 reflects Fiat's published service intervals and the Oil Change Indicator system. Your actual service needs may vary based on driving conditions, climate, and vehicle usage. Always consult your owner's manual for model-specific recommendations.